Polyoxymethylene (POM/Acetal)

Polyoxymethylene (POM), commonly known as Acetal, is a high-performance engineering thermoplastic prized for its metal-like stiffness, low friction coefficient, exceptional wear resistance, and dimensional stability. At Jucheng Precision, an ISO 9001, ISO 13485, and IATF 16949 certified manufacturer, we specialize in high-precision POM injection molding (both Homopolymer and Copolymer). Backed by 35+ advanced molding presses (50-650T) and 25+ in-house 5-axis CNC machines, we control POM's high crystalline shrinkage (1.8%-2.5%) and gaseous emissions. We provide free DFM analysis within 24 hours to optimize venting and gate designs, delivering zero-defect micro-gears verified by Zeiss CMM inspection.

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Our available materials

POM-Celanese Celcon M90

Withstanding prolonged exposure to alkaline detergents and hot water without hydrolytic breakdown requires a specialized acetal copolymer, which Celcon M90 by Celanese delivers through its stable polyoxymethylene copolymer matrix. Featuring a density of 1.41 g/cm³ and a melt index of 9.0 cm³/10 min, this unreinforced grade offers superior hot-water stability and far lower mold plate-out (deposits) during continuous production than homopolymer acetals. At Jucheng Precision, an ISO 9001, ISO 13485, and IATF 16949 certified manufacturer, we specialize in molding Celcon M90. Using our in-house 5-axis CNC-machined S136 stainless steel molds, we control its 1.8% to 2.2% shrinkage, delivering dimensionally stable water valves verified by Zeiss CMM.

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POM-DuPont Delrin 100P

Enduring intense, repeated physical impact and long-term structural load in high-stress moving mechanisms requires ultimate toughness and creep resistance, which Delrin 100P by Delrin USA (formerly DuPont) delivers through its high-viscosity, high-molecular-weight homopolymer acetal matrix. Boasting a density of 1.42 g/cm³ and a low melt flow rate of 2.4 g/10 min, this unreinforced grade offers exceptional elongation at break (over 40%) and unmatched impact toughness (notched Charpy of 13 kJ/m²). At Jucheng Precision, an ISO 9001 and IATF 16949 certified contract manufacturer, we specialized in high-pressure molding of Delrin 100P. Backed by 35+ advanced injection presses and five-axis CNC-machined H13 tooling, we control its high crystallization shrinkage (1.8%-2.2%) and eliminate gas traps, delivering structurally flawless parts verified by Zeiss CMM.

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POM-DuPont Delrin 500P

To achieve maximum mechanical fatigue resistance and metal-like rigidity in precision gear and sliding components, Delrin 500P by Delrin USA (formerly DuPont) stands as the global homopolymer POM benchmark. Featuring a density of 1.42 g/cm³ and an intermediate melt flow rate of 15 g/10 min, this highly crystalline acetal polymer provides significantly higher tensile strength and stiffness than typical acetal copolymers. Jucheng Precision, operating under ISO 9001 and IATF 16949 certified frameworks, specializes in high-precision molding of Delrin 500P. Backed by 35+ advanced injection presses and five-axis tooling, we master its high shrinkage (1.8%-2.2%) to deliver pristine, zero-flash gears verified by Zeiss CMM.

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POM-Polyplastics Duracon M90-44

Maintaining a perfect equilibrium between long-term sliding wear resistance and high dimensional stability in high-tolerance kinematics requires a highly balanced acetal copolymer, which Polyplastics' Duracon M90-44 delivers. Boasting a density of 1.41 g/cm³ and a stable melt index of 9.0 g/10 min, this standard grade is globally recognized for its exceptional friction properties, low wear factor, and creep resistance. Jucheng Precision, under IATF 16949 and ISO 9001 frameworks, specializes in molding Duracon M90-44 for complex automotive and consumer assemblies. Using our 5-axis CNC-machined S136 tool cavities and 35+ advanced presses, we control its 1.8% to 2.2% shrinkage, delivering zero-defect gears verified by Zeiss CMM.

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Comprehensive Polyoxymethylene (POM/Acetal) Grades We Mold

We process high-stiffness, low-wear POM formulations from global petrochemical leaders, supporting highly challenging mechanical assemblies:

POM Material Class Typical Brand & Grade Key Characteristics & Advantages
POM Homopolymer • DuPont Delrin 100P / 500P / 900P
• DuPont Delrin 150
Higher crystalline structure offering superior room-temperature tensile strength, stiffness, fatigue resistance, and creep resistance compared to copolymers. Applied in high-load mechanical gears and levers.
POM Copolymer • Celanese Celcon M90 / M270
• Polyplastics Duracon M90-44
• Mitsubishi Iupital F20-03
Outstanding thermal stability, chemical resistance, hydrolytic stability, and excellent processability (less prone to mold deposit). Ideal for hot water valves, fuel caps, and electronic components.
Low Wear & Friction • DuPont Delrin 500AL / 100AL
• Polyplastics Duracon AW-01
• Celanese Hostaform C 9021 TF
Modified with PTFE (Teflon), silicone, or chemical lubricants to lower the coefficient of friction and dramatically increase wear life. Engineered for silent sliding tracks and heavy-duty wear rings.

Applicable Molding Processes for POM (Acetal)

POM’s precise crystallization rate and fluid flow behaviors support complex molding architectures:

Molding Process Process Suitability & Application
Standard Injection Molding Excellent. Highly optimized for automotive gear sets, pulleys, zippers, sliding plates, and high-stiffness fasteners.
Micro Injection Molding Excellent. POM’s exceptional flow and fast solidification rate make it the leading choice for micro-gears, tiny clock parts, and micro-actuators.
Insert Molding Good. Allows precision encapsulation of metal shafts, rotating pins, and bushings inside wear-resistant POM housings.

POM (Polyoxymethylene) Tooling & Manufacturing Guide

While POM processes smoothly, its highly crystalline nature and gas emission profiles require highly experienced mold design and process control:

  • Pre-Drying: POM has exceptionally low moisture absorption. However, to guarantee high surface cosmetics on visual components, we pre-dry POM resin at 80°C–90°C (176°F to 194°F) for 2 hours.
  • Melt Temperature: Processed between 190°C and 230°C (374°F to 446°F) for Homopolymers, and 180°C to 210°C (356°F to 410°F) for Copolymers. Melt temperatures must never exceed 240°C, or the resin will decompose, releasing corrosive formaldehyde gas.
  • Mold Temperature: Managed at elevated levels between 80°C and 120°C (176°F to 248°F). High mold temperatures ensure complete crystalline formulation, which is critical for dimensional stability and mechanical strength.
  • Meticulous Venting Design: Formaldehyde outgassing occurs naturally during POM processing, which can corrode mold steel. Jucheng’s in-house tooling division machines robust venting channels (0.02mm depth) and uses corrosion-resistant mold steel (e.g., S136) to ensure continuous, flawless production.
  • Shrinkage Control: POM exhibits high volumetric shrinkage (typically 1.8% to 2.5%). Our engineers calculate shrinkage isotropic trends and implement uniform wall thickness designs to eliminate sink marks and warpage.

Key Application Industries for Molded POM Components

  • Automotive Mechanisms (IATF 16949 Certified): Window regulator brackets, door latch mechanisms, seat belt tensioner gears, windshield wiper pivots, and fuel sender units.
  • Consumer & Mechanical Goods: Moving gears for printers, conveyor roller wheels, sliding zippers, snap-fit buttons, and water mixer valves.
  • Medical Drug Delivery (ISO 13485 Compliant): Dry-powder inhaler gears, insulin pen internal slide racks, surgical tool sliding blocks, and dosing mechanism housings.
  • Fluid Handling & Valves: Pump impellers, chemical spray nozzles, water meter components, household faucet valves, and pipe couplings.

Material Properties

Density 1.41 - 1.43 g/cm³
Melt Mass-Flow Rate (MFR) (190°C/2.16kg) 2.5 - 45 g/10 min
Tensile Strength at Yield 60 - 75 MPa
Elongation at Yield 10 - 20 %
Elastic Modulus 2,800 - 3,200 MPa
Izod Impact Strength (Notched, 23°C) 50 - 80 J/m
Rockwell Hardness (M-Scale) 80 - 95 -
Melting Temperature 165 - 178 °C
Heat Deflection Temperature (HDT @ 0.45 MPa) 110 - 135 °C
Linear Mold Shrinkage 1.8 - 2.5 %
Dielectric Strength 18 - 22 kV/mm
Volume Resistivity 1.0E+15 Ohm·cm
Maximum Part Size 1000 x 800 mm
Minimum Part Size 0.5 x 0.5 mm