TPE-Avient GLS Versaflex OM 1040X
Um eine unzerbrechliche chemische Bindung über starren polaren technischen Kunststoffen wie PC, ABS und PC/ABS-Legierungen ohne sekundäre Klebstoffe zu erreichen, ist eine spezielle Grenzflächenchemie erforderlich, die Avients Versaflex OM 1040X-1 durch seine medizinisch konforme, elastomermodifizierte TPS-Matrix liefert. Mit einer Dichte von 0,920 g/cm³ und einer ultraweichen Härte von 42 Shore A erfüllt diese transluzente Umspritzgüte die Biokompatibilitätsvorschriften ISO 10993 und USP Klasse VI. Jucheng Precision, unter strengen nach ISO 13485 und ISO 9001 zertifizierten medizinischen Auftragsfertigungssystemen, ist auf das Mehrkomponenten-Umspritzen von Versaflex OM 1040X spezialisiert. Mit 5-Achs-CNC-gefertigtem Werkzeug optimieren wir die Angussführung und verwalten den hohen Schrumpf (2,0%-2,6%), um ablösefreie ästhetische Schnittstellen zu sichern, die durch Zeiss-KMG verifiziert werden.
Versaflex OM 1040X Mechanical Integrity & Medical Compliance
Versaflex™ OM 1040X-1 is an unreinforced, translucent thermoplastic elastomer (TPE) compound engineered by Avient, certified to deliver outstanding overmolding adhesion and biological safety under MedTech standards:
| Physical & Compliance Property | Versaflex OM 1040X Spec Metric | Vorteil des medizinischen Umspritzens |
|---|---|---|
| Polar Base Adhesion | Outstanding Chemical Bonding | Achieves a permanent, weld-free molecular bond with polar rigid polymers (PC, ABS, PC/ABS) during multi-shot runs, completely eliminating edge peeling. |
| Elastic Soft Touch | Hardness 42 Shore A (10s) | Delivers an ultra-soft, warm, and highly tactile rubbery grip, ensuring patient comfort on medical device handles. |
| Medical Safety | USP-Klasse VI & ISO 10993 zertifiziert | Compliant with global biocompatibility regulations. Latex-free and phthalate-free, preventing extractable contamination. |
Structural Process & Bonding Configurations for Overmolding OM 1040X
With its highly shear-thinning melt viscosity and polar chemistry, Versaflex OM 1040X-1 bonds permanently:
| Formgebungsprozess-Kategorie | Prozesskompatibilität & Betriebliche Details |
|---|---|
| Biocompatible Medical Device Grips | Excellent. Runs inside our certified ISO Class 7/8 cleanrooms using high-purity translucent pellets to overmold medical syringe barrels, surgical tools, and dental instruments. |
| Low-Viscosity Gaskets & Seals | Excellent. With its low compression set (22% at 23°C), it is ideal for thin-walled diagnostic cartridge seals and medical ventilator gaskets. |
| Dynamic Electronics Overmolding | Good. Allows overmolding onto rigid PC or PC/ABS shells of handheld consumer electronics and medical displays, providing protective shock-absorbing bumpers. |
TPE-Avient GLS Versaflex OM 1040X Tooling & Peeling Prevention Guide
Molding an amorphous overmolding elastomer like Versaflex OM 1040X-1 requires strict thermal interface controls and precise parting line tolerances to prevent peeling:
Perfect Interfacial Adhesion (Eliminating Peeling)
Because OM 1040X-1 relies on chemical compatibility for thermal bonding, we avoid using PVC-based color carriers or dynamic mold release sprays on tool faces. Color concentrates must use EVA, PP, or LDPE carriers. Purging the barrel with low-flow PE or PP before runs is strictly required to protect adhesive purity.
Kaltform-Temperaturkontrolle
We maintain mold temperatures at 20°C–35°C (68°F to 95°F) using pressurized water chillers. Keeping tools cold is critical to freeze the soft elastomeric phase quickly, allowing for automatic, warp-free ejection. Melt temperatures are controlled at 190°C–210°C (374°F–410°F).
Micron-Level Flash Control (S136 Steel Cavities)
Due to the low viscosity of OM 1040X-1 under shear, the molten resin can flash easily. We construct cavities using premium S136 stainless steel hardened to 48–52 HRC and machined on our 5-axis CNCs. This ensures parting line clearances are kept strictly within 0.010mm to avoid flash.
High Isotropic Shrinkage Compensation
Versaflex OM 1040X-1 exhibits high shrinkage (typically 2.00% to 2.60%). Our tooling engineers conduct Moldflow analysis during DFM to balance gate designs, ensuring uniform material compaction to eliminate sink marks near thick-walled grips.
Key Application Fields for TPE-Avient GLS Versaflex OM 1040X
- Medical Device overmolded Consumables (ISO 13485): Biocompatible syringe plunger tips, soft-touch surgical instrument handles, diagnostic device housings, fluid-delivery manifold gaskets, and dental tool grips.
- Handheld Consumer Electronics: Impact-resistant smartphone bumper cases, smart-wearable straps, handheld terminal housings, power tool grips, and protective bezels.
- Industrial Dynamic Sealing: Low-pressure water gaskets, chemical-resistant soft washers, laboratory assay cartridge caps, and protective connector sleeves.
Eigenschaften
| Dichte | 0,918 - 0,920 g/cm³ |
| Schmelzflussindex (MFR) (190°C/2,16 kg) | 9 g/10 min |
| Tensile Modulus (100% Strain) | 1.24 MPa |
| Tensile Modulus (300% Strain) | 2.08 MPa |
| Zugfestigkeit beim Bruch | 3.47 MPa |
| Zugdehnung beim Bruch | 580 % |
| Weiterreißfestigkeit | 17.5 kN/m |
| Druckverformungsrest (23°C, 22h) | 22 % |
| Durometer Hardness (Shore A, 10s) | 42 - |
| Apparent Viscosity (200°C, 11200 s-1) | 11.7 Pa·s |
| Linearer Formschwund (Fließrichtung) | 2.00 - 2.60 % |
| Biokompatibilitätskonformität | USP Class VI / ISO 10993 - |
| Maximale Bauteilgröße (Reinraumlimit) | 600 x 400 mm |
| Mindestbauteilgröße | 1 x 1 mm |