{"id":2569,"date":"2026-06-17T16:57:49","date_gmt":"2026-06-17T08:57:49","guid":{"rendered":"https:\/\/www.jcinjectionmolding.com\/?p=2569"},"modified":"2026-06-30T14:25:17","modified_gmt":"2026-06-30T06:25:17","slug":"pc-abs-covestro-bayblend-fr3010","status":"publish","type":"material_model","link":"https:\/\/www.jcinjectionmolding.com\/vi\/materials\/flame-retardant-fr\/pc-abs-covestro-bayblend-fr3010\/","title":{"rendered":"PC\/ABS-Covestro Bayblend FR3010"},"content":{"rendered":"
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Bayblend FR3010 Non-Halogen Flammability & Toughness Profile<\/h2>\n

Bayblend\u00ae FR3010 is an unreinforced, non-halogenated and antimony-free flame retardant PC\/ABS blend engineered by Covestro, certified to deliver outstanding impact strength, high thermal resistance, and chemical stability under UL 94 safety standards:<\/p>\n\n\n\n\n\n\n\n
Ti\u00eau chu\u1ea9n ch\u1ed1ng ch\u00e1y v\u00e0 hi\u1ec7u su\u1ea5t<\/th>\nBayblend FR3010 Value<\/th>\nMolding & Electrical Safety Advantage<\/th>\n<\/tr>\n<\/thead>\n
Eco Flame Retardant<\/td>\nHalogen & Antimony-Free (NHFR)<\/td>\nAchieves excellent flammability ratings without halogens, preventing toxic smoke and corrosive gas outgassing, ensuring safety in closed areas.<\/td>\n<\/tr>\n
UL 94 V-0 & 5VA<\/td>\nV-0 at 1.5 mm \/ 5VA at 2.0 mm<\/td>\nProvides ultimate self-extinguishing safety and resists heavy open bar flames without structural burn-through. Essential for power boxes.<\/td>\n<\/tr>\n
Alloy Toughness<\/td>\nIzod Notched Impact 50 kJ\/m\u00b2<\/td>\nCombines polycarbonate’s extreme physical strength with ABS’s easy flowability, preventing brittle fractures in structural enclosures.<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/section>\n

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Process & Thickness Configurations for Non-Migrating Bayblend FR3010<\/h2>\n

With its high crystallization velocity and low melt viscosity of the alloy, Bayblend FR3010 processes consistently inside precision cavities:<\/p>\n\n\n\n\n\n\n\n
Quy tr\u00ecnh \u0111\u00fac<\/th>\nKh\u1ea3 n\u0103ng t\u01b0\u01a1ng th\u00edch \u0110\u00fac & Chi ti\u1ebft V\u1eadn h\u00e0nh<\/th>\n<\/tr>\n<\/thead>\n
Thin-Wall Connector Modules<\/td>\nExcellent. Highly suitable for sub-millimeter plug-and-socket connectors, electrical terminal grids, and intricate relays with complex paths.<\/td>\n<\/tr>\n
Precision Smart Meter Casings<\/td>\nExcellent. Its low molecular shrinkage (0.5%\u20130.7%) supports stable dimensions in high-precision micro-switches, circuit breakers, and industrial sensor covers.<\/td>\n<\/tr>\n
EV Charging Gun Components<\/td>\nGood. Outstanding dimensional stability, low outgassing, and excellent weatherability prevent structural distortion in outdoor EV stations.<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/section>\n

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NHFR Injection & Cavity Protection Matrix<\/h2>\n

Molding an amorphous high-performance alloy like Bayblend FR3010 requires strict thermal boundaries and premium tooling to prevent outgassing corrosion:<\/p>\n

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S136 \u6297\u9178\u6027\u6a21\u5177\u578b\u8154<\/p>\n

At high melt temperatures, non-halogen flame retardants in Bayblend FR3010 can degrade slightly and release acidic outgassing that corrodes tool steel. Jucheng\u2019s tooling division prevents cavity pitting by using premium S136 stainless steel hardened to 48\u201352 HRC, combined with deep venting channels (0.015mm) on parting lines.<\/p>\n<\/div>\n

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Ch\u1ed1ng \u0110\u01b0\u1eddng H\u00e0n & C\u1ed5ng Phun<\/p>\n

\u0110\u01b0\u1eddng h\u00e0n ngu\u1ed9i (\u0111\u01b0\u1eddng h\u00e0n d\u1ec7t) l\u00e0m suy gi\u1ea3m nghi\u00eam tr\u1ecdng t\u00ednh to\u00e0n v\u1eb9n c\u1ea5u tr\u00fac v\u00e0 r\u00e0o c\u1ea3n ch\u1ed1ng ch\u00e1y UL 94 V-0 c\u1ee5c b\u1ed9. Ch\u00fang t\u00f4i thi\u1ebft k\u1ebf c\u1ed5ng phun r\u1ed9ng r\u00e3i (t\u1ed1i thi\u1ec3u 60% chi\u1ec1u d\u00e0y th\u00e0nh s\u1ea3n ph\u1ea9m) v\u00e0 tri\u1ec3n khai c\u1ed5ng van n\u00f3ng tu\u1ea7n t\u1ef1 \u0111\u1ec3 di chuy\u1ec3n \u0111\u01b0\u1eddng h\u00e0n ra kh\u1ecfi c\u00e1c v\u00f9ng ch\u1ecbu t\u1ea3i ho\u1eb7c v\u00f9ng ho\u1ea1t \u0111\u1ed9ng.<\/p>\n<\/div>\n

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Quy Tr\u00ecnh S\u1ea5y Kh\u00f4 Khoa H\u1ecdc<\/p>\n

Both PC and ABS are highly sensitive to moisture at high melt temperatures. Wet molding results in rapid hydrolytic chain cleavage, causing severe splay, gas bubbles, and a major drop in impact strength. We desiccant dry Bayblend FR3010 resin at 80\u00b0C\u201390\u00b0C (176\u00b0F to 194\u00b0F) for 2\u20134 hours, keeping moisture below 0.02%.<\/p>\n<\/div>\n

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Qu\u1ea3n L\u00fd Co R\u00fat H\u1ee3p Kim Ph\u1ee9c T\u1ea1p<\/p>\n

The amorphous PC phase and ABS phase shrink uniformly, resulting in predictable shrink ranges (0.50% to 0.70%). We utilize 5-axis CNC machines to cut precise mold cavities and balance cooling paths, ensuring zero warping and zero dimension defects on Zeiss CMM verification.<\/p>\n<\/div>\n<\/div>\n<\/section>\n

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Key Application Fields for PC\/ABS-Covestro Bayblend FR3010<\/h2>\n
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  • Smart-Grids & Electrical Infrastructure:<\/strong> High-insulation circuit breakers, smart electricity meters, terminal blocks, electrical relay housings, wall switch frames, and coil bobbins.<\/li>\n
  • EV Charging & Automotive Systems (IATF 16949):<\/strong> V\u1ecf s\u00fang s\u1ea1c xe \u0111i\u1ec7n, n\u1eafp h\u1ed9p n\u1ed1i \u0111i\u1ec7n cao th\u1ebf, v\u1ecf c\u1ea7u ch\u00ec n\u1ed9i th\u1ea5t v\u00e0 v\u1ecf c\u1ea3m bi\u1ebfn xe.<\/li>\n
  • Consumer Electronics & Telecommunications:<\/strong> Wi-Fi router enclosures, charger adapter bodies, power tool housings, and set-top boxes.<\/li>\n<\/ul>\n<\/section>\n<\/div>","protected":false},"excerpt":{"rendered":"

    Bayblend FR3010 Non-Halogen Flammability & Toughness Profile Bayblend\u00ae FR3010 is an unreinforced, non-halogenated and antimony-free flame retardant PC\/ABS blend engineered by Covestro, certified to deliver outstanding impact strength, high thermal resistance, and chemical stability under UL 94 safety standards: Flammability & Performance Standard Bayblend FR3010 Value Molding & Electrical Safety Advantage Eco Flame Retardant Halogen […]<\/p>\n","protected":false},"featured_media":2520,"template":"","meta":[],"class_list":["post-2569","material_model","type-material_model","status-publish","has-post-thumbnail","hentry"],"_links":{"self":[{"href":"https:\/\/www.jcinjectionmolding.com\/vi\/wp-json\/wp\/v2\/material_model\/2569","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.jcinjectionmolding.com\/vi\/wp-json\/wp\/v2\/material_model"}],"about":[{"href":"https:\/\/www.jcinjectionmolding.com\/vi\/wp-json\/wp\/v2\/types\/material_model"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.jcinjectionmolding.com\/vi\/wp-json\/wp\/v2\/media\/2520"}],"wp:attachment":[{"href":"https:\/\/www.jcinjectionmolding.com\/vi\/wp-json\/wp\/v2\/media?parent=2569"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}