{"id":2550,"date":"2026-06-15T17:33:03","date_gmt":"2026-06-15T09:33:03","guid":{"rendered":"https:\/\/www.jcinjectionmolding.com\/?p=2550"},"modified":"2026-06-30T11:18:26","modified_gmt":"2026-06-30T03:18:26","slug":"tpv-exxonmobil-santoprene-101-55","status":"publish","type":"material_model","link":"https:\/\/www.jcinjectionmolding.com\/vi\/materials\/thermoplastic-vulcanizate-tpv\/tpv-exxonmobil-santoprene-101-55\/","title":{"rendered":"TPV-ExxonMobil Santoprene 101-55"},"content":{"rendered":"
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\u0110\u1ed9 b\u1ec1n h\u00f3a h\u1ecdc & c\u01a1 h\u1ecdc c\u1ee7a Santoprene 101-55<\/h2>\n

Santoprene\u2122 101-55 l\u00e0 h\u1ee3p ch\u1ea5t elastomer nhi\u1ec7t d\u1ebbo (TPV) m\u00e0u \u0111en, \u0111\u01b0\u1ee3c l\u01b0u h\u00f3a ho\u00e0n to\u00e0n, do ExxonMobil (nay l\u00e0 Celanese) thi\u1ebft k\u1ebf, nh\u1eb1m mang l\u1ea1i hi\u1ec7u su\u1ea5t l\u00e0m k\u00edn nh\u01b0 cao su v\u01b0\u1ee3t tr\u1ed9i theo c\u00e1c ti\u00eau chu\u1ea9n ASTM nghi\u00eam ng\u1eb7t:<\/p>\n\n\n\n\n\n\n\n
Th\u00f4ng s\u1ed1 k\u1ebft c\u1ea5u\/v\u1eadt l\u00fd<\/th>\nTh\u00f4ng s\u1ed1 k\u1ef9 thu\u1eadt ASTM \u0111\u01b0\u1ee3c th\u1eed nghi\u1ec7m Gi\u00e1 tr\u1ecb<\/th>\nL\u1ee3i \u00edch l\u00e0m k\u00edn \u0111\u1ed9ng<\/th>\n<\/tr>\n<\/thead>\n
\u0110\u1ed9 c\u1ee9ng Shore<\/td>\n55 Shore A (ISO 868)<\/td>\nMang l\u1ea1i \u0111\u1ed9 d\u1ebbo dai nh\u01b0 cao su l\u01b0u h\u00f3a v\u00e0 c\u1ea3m gi\u00e1c m\u1ec1m m\u1ea1i khi ch\u1ea1m, \u0111\u1ea3m b\u1ea3o tu\u00e2n th\u1ee7 tuy\u1ec7t \u0111\u1ed1i kh\u1ea3 n\u0103ng l\u00e0m k\u00edn v\u00e0 h\u1ea5p th\u1ee5 n\u0103ng l\u01b0\u1ee3ng \u0111\u1ed9ng.<\/td>\n<\/tr>\n
\u0110\u1ed9 bi\u1ebfn d\u1ea1ng n\u00e9n<\/td>\n\u0110\u1ed9 bi\u1ebfn d\u1ea1ng n\u00e9n 38% (\u1edf 125\u00b0C, 70h)<\/td>\nMang l\u1ea1i kh\u1ea3 n\u0103ng ph\u1ee5c h\u1ed3i \u0111\u00e0n h\u1ed3i v\u01b0\u1ee3t tr\u1ed9i d\u01b0\u1edbi n\u00e9n nhi\u1ec7t l\u00e2u d\u00e0i, \u0111\u1ea3m b\u1ea3o kh\u00f4ng r\u00f2 r\u1ec9 trong c\u00e1c kh\u1edbp n\u1ed1i \u0111\u1ed9ng c\u01a1 nhi\u1ec7t \u0111\u1ed9 cao.<\/td>\n<\/tr>\n
\u0110\u1ed9 gi\u00f2n d\u01b0\u1edbi nhi\u1ec7t \u0111\u1ed9 \u00e2m<\/td>\nNhi\u1ec7t \u0111\u1ed9 gi\u00f2n -60\u00b0C<\/td>\nDuy tr\u00ec \u0111\u1ed9 dai c\u01a1 h\u1ecdc \u0111\u1eb7c bi\u1ec7t v\u00e0 \u0111\u1ed9 d\u1ebbo \u0111\u00e0n h\u1ed3i trong m\u00f4i tr\u01b0\u1eddng \u0111\u00f3ng b\u0103ng kh\u1eafc nghi\u1ec7t, tr\u00e1nh n\u1ee9t gi\u00f2n.<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/section>\n

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C\u1ea5u h\u00ecnh quy tr\u00ecnh phong h\u00f3a kh\u1eafc nghi\u1ec7t cho Santoprene 101-55<\/h2>\n

V\u1edbi n\u1ec1n elastomer c\u00f3 \u0111\u1ed9 dai cao v\u00e0 \u0111\u1ed9 \u1ed5n \u0111\u1ecbnh kh\u00f4ng ch\u1ee9a halogen, Santoprene 101-55 gia c\u00f4ng \u0111\u00e1ng tin c\u1eady theo c\u00e1c c\u1ea5u h\u00ecnh \u0111\u00fac ti\u00ean ti\u1ebfn:<\/p>\n\n\n\n\n\n\n\n
\u6210\u578b\u6280\u672f\u7b49\u7ea7<\/th>\nKh\u1ea3 n\u0103ng t\u01b0\u01a1ng th\u00edch quy tr\u00ecnh & Chi ti\u1ebft v\u1eadn h\u00e0nh<\/th>\n<\/tr>\n<\/thead>\n
Gio\u0103ng l\u00e0m k\u00edn \u00f4 t\u00f4<\/td>\nXu\u1ea5t s\u1eafc. \u0110\u01b0\u1ee3c t\u1ed1i \u01b0u h\u00f3a ho\u00e0n to\u00e0n cho gio\u0103ng c\u1eeda s\u1ed5 \u00f4 t\u00f4, r\u00e3nh tr\u01b0\u1ee3t k\u00ednh, gio\u0103ng h\u00fat gi\u00f3 \u0111\u1ed9ng c\u01a1 v\u00e0 \u1ee7ng l\u00e0m k\u00edn nhi\u1ec7t \u0111\u1ed9 th\u1ea5p.<\/td>\n<\/tr>\n
\u1ed0ng th\u1ed5i b\u1ee5i h\u1ea1ng n\u1eb7ng<\/td>\nXu\u1ea5t s\u1eafc. \u0110\u1ed9 b\u1ec1n x\u00e9 r\u00e1ch cao v\u00e0 tu\u1ed5i th\u1ecd m\u1ecfi \u0111\u1ed9ng l\u1ef1c r\u1ea5t ph\u00f9 h\u1ee3p \u0111\u1ec3 \u0111\u00fac \u1ee7ng thanh l\u00e1i, \u1ed1ng th\u1ed5i kh\u1edbp CV v\u00e0 kh\u1edbp gi\u00e3n n\u1edf.<\/td>\n<\/tr>\n
\u0110\u00fac ph\u1ee7 & \u0110\u1ed3ng phun<\/td>\nXu\u1ea5t s\u1eafc. \u0110\u1ed3ng phun v\u1edbi n\u1ec1n Polypropylene (PP) c\u1ee9ng trong thi\u1ebft l\u1eadp 2K, \u0111\u1ea3m b\u1ea3o \u0111\u01b0\u1eddng h\u00e0n h\u00f3a h\u1ecdc v\u0129nh vi\u1ec5n m\u00e0 kh\u00f4ng b\u1ecb bong tr\u00f3c.<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/section>\n

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Ph\u00e2n t\u00edch \u0111\u00fac: H\u01b0\u1edbng d\u1eabn d\u1ee5ng c\u1ee5 & co ng\u00f3t th\u1ec3 t\u00edch Santoprene 101-55<\/h2>\n

\u0110\u00fac m\u1ed9t thermoplastic vulcanizate c\u00f3 \u0111\u1ed9 nh\u1edbt gi\u1ea3m m\u1ea1nh theo l\u1ef1c c\u1eaft nh\u01b0 Santoprene 101-55 \u0111\u00f2i h\u1ecfi quy ho\u1ea1ch c\u1ed5ng phun ch\u00ednh x\u00e1c \u0111\u1ec3 ki\u1ec3m so\u00e1t \u0111\u1ed9 co ng\u00f3t cao v\u00e0 ng\u0103n ng\u1eeba \u0111\u01b0\u1eddng ch\u1ea3y:<\/p>\n

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Thi\u1ebft k\u1ebf c\u1ed5ng phun gi\u1ea3m l\u1ef1c c\u1eaft (ch\u1ed1ng \u0111\u01b0\u1eddng ch\u1ea3y)<\/p>\n

TPV l\u00e0 ch\u1ea5t phi Newton; \u0111\u1ed9 nh\u1edbt n\u00f3ng ch\u1ea3y gi\u1ea3m m\u1ea1nh d\u01b0\u1edbi t\u1ed1c \u0111\u1ed9 c\u1eaft cao. B\u1ed9 ph\u1eadn d\u1ee5ng c\u1ee5 c\u1ee7a Jucheng s\u1eed d\u1ee5ng m\u00e1y CNC 5 tr\u1ee5c \u0111\u1ec3 c\u1eaft k\u00eanh c\u1ed5ng phun r\u1ed9ng r\u00e3i v\u00e0 r\u00e3nh d\u1eabn r\u1ed9ng (t\u1ed1i thi\u1ec3u 60% \u0111\u1ed9 d\u00e0y chi ti\u1ebft). \u0110i\u1ec1u n\u00e0y gi\u1ea3m l\u1ef1c c\u1eaft t\u1ea1i c\u1ed5ng phun v\u00e0 ng\u0103n ng\u1eeba khuy\u1ebft \u0111i\u1ec3m \u0111\u01b0\u1eddng ch\u1ea3y v\u00e0 v\u1ec7t b\u1eafn c\u00f3 th\u1ec3 nh\u00ecn th\u1ea5y tr\u00ean b\u1ec1 m\u1eb7t m\u1edd.<\/p>\n<\/div>\n

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Qu\u1ea3n l\u00fd \u0111\u1ed9 co ng\u00f3t d\u1ecb h\u01b0\u1edbng cao<\/p>\n

Santoprene 101-55 c\u00f3 \u0111\u1ed9 co ng\u00f3t cao v\u00e0 d\u1ecb h\u01b0\u1edbng (th\u01b0\u1eddng t\u1eeb 1,5% \u0111\u1ebfn 2,5%). Ch\u00fang t\u00f4i s\u1eed d\u1ee5ng m\u00f4 ph\u1ecfng Moldflow trong qu\u00e1 tr\u00ecnh \u0111\u00e1nh gi\u00e1 DFM mi\u1ec5n ph\u00ed \u0111\u1ec3 c\u00e2n b\u1eb1ng v\u1ecb tr\u00ed c\u1ed5ng phun, c\u0103n ch\u1ec9nh c\u00e1c h\u1ea1t cao su EPDM \u0111\u1ed3ng \u0111\u1ec1u nh\u1eb1m ng\u0103n ng\u1eeba cong v\u00eanh chi ti\u1ebft v\u00e0 k\u00edch th\u01b0\u1edbc ngo\u00e0i dung sai.<\/p>\n<\/div>\n

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Ma tr\u1eadn nhi\u1ec7t \u0111\u1ed9 khu\u00f4n (ki\u1ec3m so\u00e1t l\u00e0m ngu\u1ed9i)<\/p>\n

Ch\u00fang t\u00f4i duy tr\u00ec nhi\u1ec7t \u0111\u1ed9 khu\u00f4n \u1edf 20\u00b0C\u201350\u00b0C (68\u00b0F \u0111\u1ebfn 122\u00b0F) b\u1eb1ng m\u00e1y l\u00e0m l\u1ea1nh n\u01b0\u1edbc c\u00f3 \u00e1p su\u1ea5t. Gi\u1eef khu\u00f4n ngu\u1ed9i l\u00e0 r\u1ea5t quan tr\u1ecdng \u0111\u1ec3 \u0111\u00f4ng c\u1ee9ng pha EPDM m\u1ec1m nhanh ch\u00f3ng, cho ph\u00e9p th\u00e1o s\u1ea3n ph\u1ea9m t\u1ef1 \u0111\u1ed9ng, kh\u00f4ng cong v\u00eanh. Nhi\u1ec7t \u0111\u1ed9 n\u00f3ng ch\u1ea3y \u0111\u01b0\u1ee3c ki\u1ec3m so\u00e1t \u1edf 180\u00b0C\u2013220\u00b0C (356\u00b0F\u2013428\u00b0F).<\/p>\n<\/div>\n

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S\u1ea5y kh\u00f4 b\u1eb1ng ch\u1ea5t h\u00fat \u1ea9m & X\u1ea3 kh\u00ed bay h\u01a1i<\/p>\n

Ch\u00fang t\u00f4i s\u1ea5y kh\u00f4 nh\u1ef1a nguy\u00ean li\u1ec7u trong m\u00e1y s\u1ea5y h\u00fat \u1ea9m d\u1ea1ng ph\u1ec5u \u1edf 80\u00b0C (176\u00b0F) trong 3 gi\u1edd. \u0110i\u1ec1u n\u00e0y lo\u1ea1i b\u1ecf v\u1ec7t b\u1eafn b\u1ec1 m\u1eb7t v\u00e0 ng\u0103n ng\u1eeba vi l\u1ed7 r\u1ed7ng \u0111\u01b0\u1eddng h\u00e0n, gi\u1eef \u0111\u1ed9 \u1ea9m b\u00ean trong nghi\u00eam ng\u1eb7t d\u01b0\u1edbi 0,08%. C\u00e1c r\u00e3nh tho\u00e1t kh\u00ed ch\u00ednh x\u00e1c (\u0111\u1ed9 s\u00e2u 0,015mm) \u0111\u01b0\u1ee3c c\u1eaft d\u1ecdc theo \u0111\u01b0\u1eddng ph\u00e2n khu\u00f4n \u0111\u1ec3 x\u1ea3 kh\u00ed trong c\u00e1c chu tr\u00ecnh n\u00f3ng ch\u1ea3y cao.<\/p>\n<\/div>\n<\/div>\n<\/section>\n

<\/p>\n

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C\u00e1c l\u0129nh v\u1ef1c \u1ee9ng d\u1ee5ng ch\u00ednh cho TPV-ExxonMobil Santoprene 101-55<\/h2>\n
    \n
  • \u00d4 t\u00f4 d\u01b0\u1edbi n\u1eafp ca-p\u00f4 & gio\u0103ng ph\u1edbt (IATF 16949):<\/strong> \u1ed0ng d\u1eabn kh\u00ed \u0111\u1ed9ng c\u01a1 \u00e1p su\u1ea5t cao, c\u00e1c c\u1ea5u h\u00ecnh \u0111\u1ec7m k\u00edn c\u1ea7n g\u1ea1t n\u01b0\u1edbc k\u00ednh ch\u1eafn gi\u00f3, r\u00e3nh d\u1eabn h\u01b0\u1edbng c\u1eeda s\u1ed5, \u1ed1ng b\u1ecdc b\u00e1nh r\u0103ng-thanh r\u0103ng v\u00e0 \u1ed1ng x\u1ebfp h\u1ec7 th\u1ed1ng treo.<\/li>\n
  • H\u1ec7 th\u1ed1ng c\u1ea5p tho\u00e1t n\u01b0\u1edbc c\u00f4ng nghi\u1ec7p & H\u1ec7 th\u1ed1ng ch\u1ea5t l\u1ecfng:<\/strong> \u0110\u1ec7m k\u00edn van tr\u1ed9n n\u01b0\u1edbc u\u1ed1ng \u0111\u01b0\u1ee3c, m\u00e0ng b\u01a1m h\u00f3a ch\u1ea5t \u0111\u1ed9ng, \u0111\u1ec7m k\u00edn n\u01b0\u1edbc linh ho\u1ea1t v\u00e0 gio\u0103ng \u1ed1ng \u00e1p su\u1ea5t cao.<\/li>\n
  • Ch\u1ea9n \u0111o\u00e1n y t\u1ebf & Ti\u1ebfp x\u00fac th\u1ef1c ph\u1ea9m (Tu\u00e2n th\u1ee7 ISO 13485):<\/strong> \u0110\u1ec7m k\u00edn \u0111\u1ea7u n\u1ed1i \u1ed1ng b\u01a1m nhu \u0111\u1ed9ng c\u1ea5p y t\u1ebf \u0111\u01b0\u1ee3c FDA ph\u00ea duy\u1ec7t, n\u1eafp h\u1ed9p m\u1ef9 ph\u1ea9m v\u00e0 gio\u0103ng c\u1eeda bu\u1ed3ng ti\u1ec7t tr\u00f9ng b\u1ec7nh vi\u1ec7n.<\/li>\n<\/ul>\n<\/section>\n<\/div>","protected":false},"excerpt":{"rendered":"

    Santoprene 101-55 Chemical & Mechanical Resilience Santoprene\u2122 101-55 is a fully vulcanized, black thermoplastic elastomer (TPV) compound engineered by ExxonMobil (now Celanese), designed to deliver exceptional rubber-like sealing performance under strict ASTM standards: Structural\/Physical Parameter Tested ASTM Spec Value Dynamic Sealing Benefit Shore Hardness 55 Shore A (ISO 868) Provides vulcanized-rubber flexibility and soft tactile […]<\/p>\n","protected":false},"featured_media":2515,"template":"","meta":[],"class_list":["post-2550","material_model","type-material_model","status-publish","has-post-thumbnail","hentry"],"_links":{"self":[{"href":"https:\/\/www.jcinjectionmolding.com\/vi\/wp-json\/wp\/v2\/material_model\/2550","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.jcinjectionmolding.com\/vi\/wp-json\/wp\/v2\/material_model"}],"about":[{"href":"https:\/\/www.jcinjectionmolding.com\/vi\/wp-json\/wp\/v2\/types\/material_model"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.jcinjectionmolding.com\/vi\/wp-json\/wp\/v2\/media\/2515"}],"wp:attachment":[{"href":"https:\/\/www.jcinjectionmolding.com\/vi\/wp-json\/wp\/v2\/media?parent=2550"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}