{"id":2498,"date":"2026-05-30T16:08:43","date_gmt":"2026-05-30T08:08:43","guid":{"rendered":"https:\/\/www.jcinjectionmolding.com\/?p=2498"},"modified":"2026-06-29T16:47:06","modified_gmt":"2026-06-29T08:47:06","slug":"pei-sabic-ultem-hu1000","status":"publish","type":"material_model","link":"https:\/\/www.jcinjectionmolding.com\/vi\/materials\/polyetherimide-pei-ultem\/pei-sabic-ultem-hu1000\/","title":{"rendered":"PEI-SABIC Ultem HU1000"},"content":{"rendered":"
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Ultem HU1000 Medical Biocompatibility & Autoclave Specs<\/h2>\n

SABIC\u2122 ULTEM\u2122 Resin HU1000 is an unreinforced amorphous Healthcare-grade Polyetherimide (PEI) resin, certified to deliver outstanding biocompatibility and high-heat sterilization resistance under ISO\/ASTM standards:<\/p>\n\n\n\n\n\n\n\n
Biocompatibility \/ Sterilization Spec<\/th>\nSABIC Ultem HU1000 Value<\/th>\nMedTech Assembly Benefit<\/th>\n<\/tr>\n<\/thead>\n
Biocompatibility Certification<\/td>\nISO 10993 & USP Class VI Compliant<\/td>\nGuarantees complete non-toxicity and biological safety for short-term human tissue contact and dynamic fluidic pathways.<\/td>\n<\/tr>\n
Autoclave Hydrolysis Life<\/td>\nRetains 100% Structural Properties<\/td>\nWithstands repeated steam-sterilization at 134\u00b0C without cracking, structural warping, or loss of aesthetic transparency.<\/td>\n<\/tr>\n
Kh\u1ea3 n\u0103ng ch\u1ed1ng h\u00f3a ch\u1ea5t<\/td>\nHigh resistance to clinical lipids & sanitizers<\/td>\nResists stress cracking under constant contact with surgical disinfectants, clinical hydrocarbons, and aggressive bodily lipids.<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/section>\n

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Clinical Process Configurations for Biocompatible Ultem HU1000<\/h2>\n

With standard melt viscosity and high thermal stability, SABIC Ultem HU1000 processes reliably inside high-heat medical systems:<\/p>\n\n\n\n\n\n\n\n
Clinical Application Category<\/th>\nProcess Compatibility & Operational Details<\/th>\n<\/tr>\n<\/thead>\n
Autoclavable Surgical Trays<\/td>\nExcellent. Run inside our ISO Class 7\/8 cleanrooms to mold highly complex surgical instrument sterilization trays, cassettes, and brackets.<\/td>\n<\/tr>\n
High-Viscosity Medical Manifolds<\/td>\nExcellent. Highly optimized for transparent medicine delivery manifolds, dialyzer housings, pharmaceutical fluidic valves, and diagnostic tubes.<\/td>\n<\/tr>\n
Diagnostic Device Shells<\/td>\nGood. Outstanding structural strength and low outgassing enable clean, high-precision housings for surgical optical devices and clinical tools.<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/section>\n

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ISO 13485 Healthcare Molding & Purity Matrix<\/h2>\n

Molding an amorphous medical-grade resin like Ultem HU1000 requires strict thermal controls and full-contamination prevention protocols:<\/p>\n

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\u0110\u00fac Phun trong Ph\u00f2ng s\u1ea1ch ISO Class 7\/8<\/p>\n

Medical-grade PEEK and PEI must be protected from any airborne particulates or dust. Jucheng operates dedicated injection molding machines inside fully enclosed, positive-pressure ISO Class 7\/8 cleanrooms. Raw material feeding, plastication, and robot part-ejection are completely automated and isolated.<\/p>\n<\/div>\n

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Khu\u00f4n S136 \u0111\u00e1nh b\u00f3ng g\u01b0\u01a1ng (B\u1ea3o to\u00e0n \u0111\u1ed9 tinh khi\u1ebft)<\/p>\n

\u0110\u1ec3 ng\u0103n ng\u1eeba k\u00edch \u1ee9ng m\u00f4 do \u0111\u1ed9 nh\u00e1m b\u1ec1 m\u1eb7t vi m\u00f4, ch\u00fang t\u00f4i ch\u1ebf t\u1ea1o khu\u00f4n b\u1eb1ng th\u00e9p kh\u00f4ng g\u1ec9 S136 h\u00e0m l\u01b0\u1ee3ng crom cao. C\u00e1c khoang \u0111\u01b0\u1ee3c \u0111\u00e1nh b\u00f3ng g\u01b0\u01a1ng \u0111\u1ebfn m\u1ee9c cao b\u1eb1ng b\u1ed9t kim c\u01b0\u01a1ng s\u1ea1ch, \u0111\u1ea3m b\u1ea3o b\u1ec1 m\u1eb7t chi ti\u1ebft t\u01b0\u01a1ng th\u00edch sinh h\u1ecdc kh\u00f4ng x\u1ed1p, kh\u00f4ng c\u00f3 v\u1ebft k\u00e9o nh\u1ea3 \u0111\u1ed9ng.<\/p>\n<\/div>\n

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Pressurized Oil Mold Temperature Matrix<\/p>\n

To minimize internal thermal stresses, mold temperatures are maintained continuously at 140\u00b0C\u2013180\u00b0C (284\u00b0F to 356\u00b0F) using pressurized oil temperature controllers. Cold molds cause high internal stresses, which severely compromises environmental stress-crack resistance (ESCR) under aggressive clinical fluid exposure.<\/p>\n<\/div>\n

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Quy tr\u00ecnh s\u1ea5y kh\u00f4 b\u1eb1ng ch\u1ea5t h\u00fat \u1ea9m m\u1edf r\u1ed9ng<\/p>\n

PEI is highly hygroscopic. Moisture causes cosmetic splay, bubbles, and loss of transparent optical quality. We dry raw material in desiccant hopper dryers at 150\u00b0C (302\u00b0F) for 4 hours to keep moisture levels below 0.02% before molding, protecting dynamic mechanical tensile bonds.<\/p>\n<\/div>\n<\/div>\n<\/section>\n

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Key Application Fields for PEI-SABIC Ultem HU1000<\/h2>\n
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  • Surgical & Orthopedic Systems:<\/strong> Autoclavable surgical sterilization trays, instrument brackets, dental trial guides, surgical drill guides, and laser diagnostic manifolds.<\/li>\n
  • Clinical Fluid Management:<\/strong> Hemodialysis dialyzer housings, pharmaceutical fluidic valves, IV drip chambers, fluid connectors, and catheter adapters.<\/li>\n
  • Advanced MedTech Enclosures:<\/strong> Surgical optical tool casings, medical monitor bezels, diagnostic device covers, and hospital electrical switch terminals.<\/li>\n<\/ul>\n<\/section>\n<\/div>","protected":false},"excerpt":{"rendered":"

    Ultem HU1000 Medical Biocompatibility & Autoclave Specs SABIC\u2122 ULTEM\u2122 Resin HU1000 is an unreinforced amorphous Healthcare-grade Polyetherimide (PEI) resin, certified to deliver outstanding biocompatibility and high-heat sterilization resistance under ISO\/ASTM standards: Biocompatibility \/ Sterilization Spec SABIC Ultem HU1000 Value MedTech Assembly Benefit Biocompatibility Certification ISO 10993 & USP Class VI Compliant Guarantees complete non-toxicity and […]<\/p>\n","protected":false},"featured_media":2499,"template":"","meta":[],"class_list":["post-2498","material_model","type-material_model","status-publish","has-post-thumbnail","hentry"],"_links":{"self":[{"href":"https:\/\/www.jcinjectionmolding.com\/vi\/wp-json\/wp\/v2\/material_model\/2498","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.jcinjectionmolding.com\/vi\/wp-json\/wp\/v2\/material_model"}],"about":[{"href":"https:\/\/www.jcinjectionmolding.com\/vi\/wp-json\/wp\/v2\/types\/material_model"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.jcinjectionmolding.com\/vi\/wp-json\/wp\/v2\/media\/2499"}],"wp:attachment":[{"href":"https:\/\/www.jcinjectionmolding.com\/vi\/wp-json\/wp\/v2\/media?parent=2498"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}