{"id":2575,"date":"2026-06-17T17:21:17","date_gmt":"2026-06-17T09:21:17","guid":{"rendered":"https:\/\/www.jcinjectionmolding.com\/?p=2575"},"modified":"2026-06-30T15:38:21","modified_gmt":"2026-06-30T07:38:21","slug":"pa-basf-ultramid-a3wc8","status":"publish","type":"material_model","link":"https:\/\/www.jcinjectionmolding.com\/tr\/materials\/carbon-fiber-cf\/pa-basf-ultramid-a3wc8\/","title":{"rendered":"PA-BASF Ultramid A3WC8"},"content":{"rendered":"
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<\/p>\n

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Ultramid A3WC8 40% Karbon Fiber Yap\u0131sal Mekanik<\/h2>\n

Ultramid\u00ae A3WC8, BASF taraf\u0131ndan geli\u015ftirilen, ISO\/ASTM standartlar\u0131 alt\u0131nda e\u015fsiz mekanik sertlik ve elektrostatik da\u011f\u0131l\u0131m (ESD) sa\u011flamak \u00fczere sertifikaland\u0131r\u0131lm\u0131\u015f, a\u011f\u0131rl\u0131k oran\u0131nda % k\u0131sa karbon fiber takviyeli, \u0131s\u0131 stabilize edilmi\u015f, y\u00fcksek ak\u0131\u015fl\u0131 PA66 enjeksiyon kal\u0131plama s\u0131n\u0131f\u0131d\u0131r:<\/p>\n\n\n\n\n\n\n\n
M\u00fchendislik Parametresi<\/th>\nTipik De\u011fer (DAM \/ ISO)<\/th>\nMetal \u0130kame Avantaj\u0131<\/th>\n<\/tr>\n<\/thead>\n
Yap\u0131sal Sertlik<\/td>\n\u00c7ekme Mod\u00fcl\u00fc 23,5 GPa (23.500 MPa)<\/td>\nOla\u011fan\u00fcst\u00fc d\u00fc\u015f\u00fck bir yo\u011funlukta (1,28 g\/cm\u00b3) metalle e\u015fle\u015fen ola\u011fan\u00fcst\u00fc bir mod\u00fcl sunarak yap\u0131sal metallere k\u0131yasla b\u00fcy\u00fck a\u011f\u0131rl\u0131k tasarrufu sa\u011flar.<\/td>\n<\/tr>\n
Kopmadaki \u00c7ekme Dayan\u0131m\u0131<\/td>\n230 MPa (ISO 527-1,2)<\/td>\nMuazzam yap\u0131sal y\u00fck ta\u015f\u0131ma kapasitesi sa\u011flayarak dinamik \u00e7inko, pirin\u00e7 ve al\u00fcminyum braketlerin ba\u015far\u0131yla ikame edilmesini sa\u011flar.<\/td>\n<\/tr>\n
Elektriksel \u0130letkenlik<\/td>\nY\u00fczey Direnci 10^2 \u2013 10^6 Ohm\/kare<\/td>\nDo\u011fas\u0131 gere\u011fi iletken olup hassas elektronik bobinler i\u00e7in m\u00fckemmel elektrostatik da\u011f\u0131l\u0131m (ESD) ve EMI kalkanlama korumas\u0131 sa\u011flar.<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/section>\n

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Y\u00fcksek Ak\u0131\u015fl\u0131 Ultramid A3WC8 i\u00e7in Proses ve Dinamik Konfig\u00fcrasyonlar<\/h2>\n

Y\u00fcksek mekanik sertli\u011fi ve karbon fiber takviyesi ile Ultramid A3WC8, hassas ve esnemeyen yap\u0131sal kal\u0131plar\u0131 destekler:<\/p>\n\n\n\n\n\n\n\n
Kal\u0131plama Teknolojisi S\u0131n\u0131f\u0131<\/th>\nProses Uyumlulu\u011fu ve Operasyonel Detaylar<\/th>\n<\/tr>\n<\/thead>\n
A\u011f\u0131rl\u0131k Kritik Havac\u0131l\u0131k Ba\u011flant\u0131 Elemanlar\u0131<\/td>\nM\u00fckemmel. Ultramid A3WC8 i\u00e7in birincil proses. Y\u00fcksek sertlikli u\u00e7ak braketleri, yap\u0131sal motor ba\u011flant\u0131lar\u0131 ve aviyonik kablo kelep\u00e7eleri i\u00e7in tasarlanm\u0131\u015ft\u0131r.<\/td>\n<\/tr>\n
Y\u00fcksek Viskoziteli Yap\u0131sal Robotik<\/td>\nM\u00fckemmel. A\u015f\u0131r\u0131 \u00f6zg\u00fcl mod\u00fcl ile birle\u015fen d\u00fc\u015f\u00fck yo\u011funluk, hafif robotik kollar\u0131n h\u0131zl\u0131 ve y\u00fcksek verimli \u00fcretimini destekler.<\/td>\n<\/tr>\n
Dinamik ESD Konekt\u00f6rleri<\/td>\n\u0130yi. Do\u011fal karbon fiber iletken matris, y\u00fcksek hassasiyetli bile\u015fenler i\u00e7in kararl\u0131 elektrostatik de\u015farj (ESD) ve EMI kalkanlamas\u0131 sa\u011flar.<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/section>\n

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PA-BASF Ultramid A3WC8 Kal\u0131p\u00e7\u0131l\u0131k ve Karbon Fiber \u0130\u015fleme K\u0131lavuzu<\/h2>\n

Ultramid A3WC8 gibi ultra y\u00fcksek performansl\u0131 karbon fiber takviyeli bir poliamidin kal\u0131planmas\u0131, a\u015f\u0131nd\u0131r\u0131c\u0131 kal\u0131p a\u015f\u0131nmas\u0131n\u0131 ve \u00e7arp\u0131lmay\u0131 \u00f6nlemek i\u00e7in s\u0131k\u0131 nem kontrol\u00fc ve optimize edilmi\u015f yolluk tasar\u0131m\u0131 gerektirir:<\/p>\n

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Toz Metalurjisi Sertle\u015ftirilmi\u015f Tak\u0131m \u00c7eli\u011fi<\/p>\n

40% k\u0131sa karbon fiberler, y\u00fcksek enjeksiyon bas\u0131n\u00e7lar\u0131 ve eriyik viskozitesi alt\u0131nda agresif bir a\u015f\u0131nd\u0131r\u0131c\u0131 madde g\u00f6revi g\u00f6r\u00fcr. Jucheng'in kal\u0131p\u00e7\u0131l\u0131k b\u00f6l\u00fcm\u00fc, birinci s\u0131n\u0131f CPM toz metalurjisi tak\u0131m \u00e7elikleri veya PVD seramik kaplamal\u0131 sertle\u015ftirilmi\u015f H13\/S136 \u00e7eli\u011fi (HRC 54\u201356) kullanarak yolluk ve kavite erozyonunu \u00f6nler.<\/p>\n<\/div>\n

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Anizotropik B\u00fcz\u00fclme ve \u00c7arp\u0131lman\u0131n Y\u00f6netimi<\/p>\n

Ultramid A3WC8 ak\u0131\u015f y\u00f6n\u00fcnde son derece d\u00fc\u015f\u00fck b\u00fcz\u00fcl\u00fcr (tipik olarak 0.10%) ancak ak\u0131\u015fa dik y\u00f6nde daha y\u00fcksek b\u00fcz\u00fcl\u00fcr (0.40%). Yap\u0131sal \u00e7arp\u0131lmay\u0131 \u00f6nlemek i\u00e7in e\u015fit fiber y\u00f6nlenmesini sa\u011flayacak \u015fekilde yolluk konumlar\u0131n\u0131 belirlemek \u00fczere DFM s\u0131ras\u0131nda ayr\u0131nt\u0131l\u0131 Moldflow analizi yap\u0131yoruz.<\/p>\n<\/div>\n

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Bas\u0131n\u00e7l\u0131 Ya\u011f Kal\u0131p S\u0131cakl\u0131\u011f\u0131 Kontrol\u00fc<\/p>\n

Bas\u0131n\u00e7l\u0131 su \u0131s\u0131t\u0131c\u0131lar\u0131 kullanarak kal\u0131p s\u0131cakl\u0131klar\u0131n\u0131 80\u00b0C\u2013120\u00b0C (176\u00b0F ila 248\u00b0F) aras\u0131nda tutuyoruz. Y\u00fcksek kal\u0131p s\u0131cakl\u0131klar\u0131 y\u00fczey parlakl\u0131\u011f\u0131n\u0131 en \u00fcst d\u00fczeye \u00e7\u0131kar\u0131r, kaynak \u00e7izgilerini azalt\u0131r ve y\u00fczey karbon fiberlerinin y\u00fczeye \u00e7\u0131kmas\u0131n\u0131 \u00f6nleyerek p\u00fcr\u00fczs\u00fcz ve lifsiz bir y\u00fczey sa\u011flar.<\/p>\n<\/div>\n

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Nem Al\u0131c\u0131 Kurutma Protokol\u00fc (Hidroliz \u00d6nleme)<\/p>\n

PA66, y\u00fcksek eriyik s\u0131cakl\u0131klar\u0131nda neme kar\u015f\u0131 son derece hassast\u0131r. Islak kal\u0131plama, h\u0131zl\u0131 hidrolitik zincir kopmas\u0131na yol a\u00e7arak ciddi \u00e7i\u00e7eklenmeye, gaz kabarc\u0131klar\u0131na ve darbe dayan\u0131m\u0131nda b\u00fcy\u00fck bir d\u00fc\u015f\u00fc\u015fe neden olur. Ultramid A3WC8 re\u00e7inesini 80\u00b0C\u2013100\u00b0C (176\u00b0F\u2013212\u00b0F) s\u0131cakl\u0131kta 4\u20136 saat boyunca desikant ile kurutuyor, nemi 0.10%'nin alt\u0131nda (ideal olarak <0.08%) tutuyoruz.<\/p>\n<\/div>\n<\/div>\n<\/section>\n

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PA-BASF Ultramid A3WC8 i\u00e7in Temel Uygulama Alanlar\u0131<\/h2>\n
    \n
  • Havac\u0131l\u0131k Yap\u0131sal Ba\u011flant\u0131 Elemanlar\u0131 ve Savunma:<\/strong> Ultra hafif drone yap\u0131sal kollar\u0131, u\u00e7ak braket yuvalar\u0131, silah g\u00f6vdesi braketleri, dinamik kayar k\u0131lavuzlar ve optik sens\u00f6r \u00e7er\u00e7eveleri.<\/li>\n
  • Hassas Dinamik End\u00fcstriyel Makineler:<\/strong> A\u011f\u0131r hizmet planet di\u015flileri, helisel di\u015fli setleri, kendinden ya\u011flamal\u0131 kayar bur\u00e7lar, y\u00fcksek bas\u0131n\u00e7l\u0131 pompa \u00e7arklar\u0131 ve kompres\u00f6r ke\u00e7eleri.<\/li>\n
  • T\u0131bbi Cihazlar ve Cerrahi Sistemler (ISO 13485):<\/strong> Radyol\u00fcsent cerrahi hedefleme \u00e7er\u00e7eveleri, manyetik olmayan laboratuvar kasetleri, hastaya \u00f6zel ortopedik aletler ve cerrahi robot eklemleri.<\/li>\n<\/ul>\n<\/section>\n<\/div>","protected":false},"excerpt":{"rendered":"

    Ultramid A3WC8 40% Carbon-Fiber Structural Mechanics Ultramid\u00ae A3WC8 is a 40 wt. % short carbon fiber reinforced, heat stabilized, high flow PA66 injection molding grade engineered by BASF, certified to deliver unmatched mechanical stiffness and electrostatic dissipation (ESD) under ISO\/ASTM standards: Engineering Parameter Typical Value (DAM \/ ISO) Metal-Substitution Advantage Structural Stiffness Tensile Modulus 23.5 […]<\/p>\n","protected":false},"featured_media":2526,"template":"","meta":[],"class_list":["post-2575","material_model","type-material_model","status-publish","has-post-thumbnail","hentry"],"_links":{"self":[{"href":"https:\/\/www.jcinjectionmolding.com\/tr\/wp-json\/wp\/v2\/material_model\/2575","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.jcinjectionmolding.com\/tr\/wp-json\/wp\/v2\/material_model"}],"about":[{"href":"https:\/\/www.jcinjectionmolding.com\/tr\/wp-json\/wp\/v2\/types\/material_model"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.jcinjectionmolding.com\/tr\/wp-json\/wp\/v2\/media\/2526"}],"wp:attachment":[{"href":"https:\/\/www.jcinjectionmolding.com\/tr\/wp-json\/wp\/v2\/media?parent=2575"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}