{"id":2574,"date":"2026-06-17T17:18:14","date_gmt":"2026-06-17T09:18:14","guid":{"rendered":"https:\/\/www.jcinjectionmolding.com\/?p=2574"},"modified":"2026-06-30T15:33:18","modified_gmt":"2026-06-30T07:33:18","slug":"pps-toray-torelina-a504fg","status":"publish","type":"material_model","link":"https:\/\/www.jcinjectionmolding.com\/tr\/materials\/glass-fiber-gf\/pps-toray-torelina-a504fg\/","title":{"rendered":"PPS-Toray Torelina A504FG"},"content":{"rendered":"
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<\/p>\n

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Torelina A504FG Yap\u0131sal Mekanik ve Termal Limitler<\/h2>\n

TORELINA\u2122 A504FG, Toray taraf\u0131ndan geli\u015ftirilen, ISO\/ASTM standartlar\u0131 alt\u0131nda e\u015fsiz mekanik sertlik, boyutsal tekrarlanabilirlik ve ola\u011fan\u00fcst\u00fc termal limitler sunmak \u00fczere sertifikaland\u0131r\u0131lm\u0131\u015f, cam elyaf takviyeli yar\u0131 kristalin Polifenilen S\u00fclf\u00fcr (PPS-GF40) re\u00e7inesidir:<\/p>\n\n\n\n\n\n\n\n
Fiziksel ve Mekanik Parametre<\/th>\nTorelina A504FG Nominal Spesifikasyonu<\/th>\nMetal \u0130kame Avantaj\u0131<\/th>\n<\/tr>\n<\/thead>\n
Yap\u0131sal Rijitlik<\/td>\n\u00c7ekme Mod\u00fcl\u00fc 14.500 MPa \/ Mukavemet 195 MPa<\/td>\nD\u00fc\u015f\u00fck bir yo\u011funlukta (1,66 g\/cm\u00b3) metalle e\u015fle\u015fen ola\u011fan\u00fcst\u00fc bir mod\u00fcl sunarak pirin\u00e7 ve \u00e7inko d\u00f6k\u00fcmlere k\u0131yasla b\u00fcy\u00fck a\u011f\u0131rl\u0131k tasarrufu sa\u011flar.<\/td>\n<\/tr>\n
Is\u0131 Sapma S\u0131cakl\u0131\u011f\u0131 (HDT)<\/td>\n265 \u00b0C (DAM @ 1,80 MPa)<\/td>\nA\u015f\u0131r\u0131 s\u00fcrekli s\u0131cakl\u0131klar ve dinamik y\u00fck profilleri alt\u0131nda mutlak boyutsal kararl\u0131l\u0131k ve tavizsiz yap\u0131sal b\u00fct\u00fcnl\u00fck sa\u011flar.<\/td>\n<\/tr>\n
Kristalin B\u00fcz\u00fclme<\/td>\nDo\u011frusal B\u00fcz\u00fclme %0,18 (Ak\u0131\u015f Y\u00f6n\u00fc)<\/td>\nOla\u011fan\u00fcst\u00fc d\u00fc\u015f\u00fck, izotropik kal\u0131p sonras\u0131 b\u00fcz\u00fclme sa\u011flayarak par\u00e7a burulmas\u0131n\u0131 \u00f6nler ve d\u00fcz, dar toleransl\u0131 s\u0131zd\u0131rmazl\u0131k y\u00fczeyleri g\u00fcvence alt\u0131na al\u0131r.<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/section>\n

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Torelina A504FG i\u00e7in Yap\u0131sal Bile\u015fen Proses Konfig\u00fcrasyonlar\u0131<\/h2>\n

Y\u00fcksek ak\u0131\u015fl\u0131 eriyik performans\u0131 ve d\u00fc\u015f\u00fck kal\u0131p b\u00fcz\u00fclmesi sayesinde Torelina A504FG, hassas bo\u015fluklarda tutarl\u0131 bi\u00e7imde i\u015flenir:<\/p>\n\n\n\n\n\n\n\n
Kal\u0131plama Teknolojisi S\u0131n\u0131f\u0131<\/th>\nProses Uyumlulu\u011fu ve Operasyonel Detaylar<\/th>\n<\/tr>\n<\/thead>\n
Otomotiv So\u011futma ve Su Pompalar\u0131<\/td>\nM\u00fckemmel. Su pompas\u0131 \u00e7arklar\u0131, termostat muhafazalar\u0131 ve motor so\u011futma suyu ba\u011flant\u0131lar\u0131n\u0131 y\u00fcksek kaynak mukavemetiyle kal\u0131plamak i\u00e7in bas\u0131n\u00e7l\u0131 ya\u011f \u0131s\u0131tmal\u0131 olarak yap\u0131land\u0131r\u0131lm\u0131\u015ft\u0131r.<\/td>\n<\/tr>\n
Kimyasala Dayan\u0131kl\u0131 Ak\u0131\u015fkan Vanalar\u0131<\/td>\nM\u00fckemmel. Kimyasal p\u00fcsk\u00fcrtme nozullar\u0131, s\u0131cak su kar\u0131\u015ft\u0131rma vanalar\u0131, gaz ak\u0131\u015f \u00f6l\u00e7erler ve a\u015f\u0131r\u0131 \u00e7\u00f6z\u00fcc\u00fc direncine sahip y\u00fcksek bas\u0131n\u00e7l\u0131 contalar i\u00e7in y\u00fcksek d\u00fczeyde optimize edilmi\u015ftir.<\/td>\n<\/tr>\n
Y\u00fcksek Hassasiyetli Elektronik<\/td>\n\u0130yi. Ola\u011fan\u00fcst\u00fc boyutsal kararl\u0131l\u0131k, d\u00fc\u015f\u00fck gaz \u00e7\u0131k\u0131\u015f\u0131 ve m\u00fckemmel y\u00fcksek s\u0131cakl\u0131k s\u00fcr\u00fcnme direnci, SMT konekt\u00f6rlerinde yap\u0131sal bozulmay\u0131 \u00f6nler.<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/section>\n

<\/p>\n

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Y\u00fcksek S\u0131cakl\u0131k Kristalizasyonu ve \u00c7apak \u00d6nleme Matrisi<\/h2>\n

Torelina A504FG gibi ultra y\u00fcksek \u0131s\u0131 diren\u00e7li, cam elyaf takviyeli bir PPS'yi kal\u0131plamak, s\u0131k\u0131 kal\u0131p s\u0131cakl\u0131\u011f\u0131 kontrol\u00fc ve a\u015f\u0131nd\u0131r\u0131c\u0131 a\u015f\u0131nma \u00f6nlemi gerektirir:<\/p>\n

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Mikron D\u00fczeyinde \u00c7apak Kontrol\u00fc (Tak\u0131m Hassasiyeti)<\/p>\n

Torelina A504FG, 310\u00b0C'deki tepe standart kal\u0131plama s\u0131ras\u0131nda a\u015f\u0131r\u0131 ak\u0131\u015fkanl\u0131k (d\u00fc\u015f\u00fck viskozite) sergiledi\u011finden, erimi\u015f re\u00e7ine k\u00fc\u00e7\u00fck kal\u0131p bo\u015fluklar\u0131na kolayca s\u0131zabilir ve ay\u0131rma hatt\u0131 \u00e7apa\u011f\u0131na neden olabilir. Jucheng'in tak\u0131m b\u00f6l\u00fcm\u00fc, mikro toleranslara ula\u015fmak i\u00e7in 5 eksenli CNC makineleri kullan\u0131r ve birinci s\u0131n\u0131f S136 paslanmaz \u00e7elik kal\u0131p bo\u015flu\u011fu bloklar\u0131nda kal\u0131p ay\u0131rma bo\u015fluklar\u0131n\u0131 kesinlikle 0,005 mm i\u00e7inde tutar.<\/p>\n<\/div>\n

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Y\u00fcksek Elyaf A\u015f\u0131nd\u0131r\u0131c\u0131 A\u015f\u0131nmas\u0131n\u0131n Y\u00f6netimi<\/p>\n

k\u0131sa cam elyaf, y\u00fcksek enjeksiyon h\u0131zlar\u0131 alt\u0131nda a\u015f\u0131nd\u0131r\u0131c\u0131 bir ortam g\u00f6revi g\u00f6r\u00fcr. Jucheng'in tak\u0131m b\u00f6l\u00fcm\u00fc, 50\u201352 HRC'ye \u0131s\u0131l i\u015flem uygulanm\u0131\u015f ve ayna parlakl\u0131\u011f\u0131nda cilalanm\u0131\u015f birinci s\u0131n\u0131f sertle\u015ftirilmi\u015f tak\u0131m \u00e7eli\u011fi (H13) ile kal\u0131plar in\u015fa ederek bo\u015fluk erozyonunu \u00f6nler; b\u00f6ylece uzun vadeli ay\u0131rma hatt\u0131 hassasiyeti ve \u00e7apaks\u0131z par\u00e7alar sa\u011flan\u0131r.<\/p>\n<\/div>\n

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Ya\u011f Is\u0131tmal\u0131 Kal\u0131p S\u0131cakl\u0131\u011f\u0131 Matrisi (Kristalizasyon)<\/p>\n

Bas\u0131n\u00e7l\u0131 ya\u011f s\u0131cakl\u0131k kontrol cihazlar\u0131 kullanarak kal\u0131p s\u0131cakl\u0131klar\u0131n\u0131 130\u00b0C\u2013150\u00b0C (266\u00b0F ila 302\u00b0F) aral\u0131\u011f\u0131nda tutuyoruz. Y\u00fcksek kal\u0131p s\u0131cakl\u0131klar\u0131 y\u00fczey parlakl\u0131\u011f\u0131n\u0131 en \u00fcst d\u00fczeye \u00e7\u0131kar\u0131r, kaynak hatlar\u0131n\u0131 azalt\u0131r ve y\u00fczeydeki cam elyaflar\u0131n y\u00fczeye \u00e7\u0131kmas\u0131n\u0131 \u00f6nleyerek p\u00fcr\u00fczs\u00fcz ve elyafs\u0131z bir y\u00fczey sa\u011flar.<\/p>\n<\/div>\n

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\u00d6n Kurutma ve Gaz Tahliye Havaland\u0131rmas\u0131<\/p>\n

Ham re\u00e7ineyi 120\u00b0C\u2013140\u00b0C (248\u00b0F\u2013284\u00b0F) s\u0131cakl\u0131kta 3\u20134 saat boyunca nem al\u0131c\u0131 hazne kurutucular\u0131nda kurutuyoruz. Bu, y\u00fczey \u00e7atlamas\u0131n\u0131 ortadan kald\u0131r\u0131r ve kaynak hatt\u0131 mikro bo\u015fluklar\u0131n\u0131 \u00f6nleyerek i\u00e7 nemi kesinlikle %0,02'nin alt\u0131nda tutar. Y\u00fcksek eriyik \u00e7al\u0131\u015fmalar\u0131 s\u0131ras\u0131nda gaz\u0131 tahliye etmek i\u00e7in ay\u0131rma hatlar\u0131 boyunca hassas havaland\u0131rma yuvalar\u0131 (0,015 mm derinlik) a\u00e7\u0131l\u0131r.<\/p>\n<\/div>\n<\/div>\n<\/section>\n

<\/p>\n

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PPS-Toray Torelina A504FG i\u00e7in Temel Uygulama Alanlar\u0131<\/h2>\n
    \n
  • Otomotiv G\u00fc\u00e7 Aktarma Organlar\u0131 ve \u015easi (IATF 16949):<\/strong> Y\u00fcksek bas\u0131n\u00e7l\u0131 su pompas\u0131 \u00e7arklar\u0131, termostat muhafazalar\u0131, radyat\u00f6r u\u00e7 odalar\u0131, ya\u011f ay\u0131r\u0131c\u0131 kapaklar\u0131 ve motor so\u011futma suyu ba\u011flant\u0131lar\u0131.<\/li>\n
  • End\u00fcstriyel s\u0131hhi tesisat ve Ak\u0131\u015fkan Sistemleri:<\/strong> Kazan suyu kar\u0131\u015ft\u0131rma vanalar\u0131, kimyasal p\u00fcsk\u00fcrtme nozullar\u0131, ev tipi musluk kombinasyon vanalar\u0131, su saya\u00e7lar\u0131 ve y\u00fcksek bas\u0131n\u00e7l\u0131 boru kaplinleri.<\/li>\n
  • Elektrik, Ofis ve SMT Konnekt\u00f6rleri:<\/strong> Y\u00fcksek yo\u011funluklu SMT konnekt\u00f6rler, elektrik r\u00f6leleri, ak\u0131ll\u0131 elektrik saya\u00e7lar\u0131, y\u00fcksek gerilim devre kesicileri ve yaz\u0131c\u0131 di\u015fli gruplar\u0131.<\/li>\n<\/ul>\n<\/section>\n<\/div>","protected":false},"excerpt":{"rendered":"

    Torelina A504FG Structural Mechanics & Thermal Limits TORELINA\u2122 A504FG is a 40% glass fiber reinforced semi-crystalline Polyphenylene Sulfide (PPS-GF40) resin engineered by Toray, certified to deliver unmatched mechanical stiffness, dimensional repeatability, and exceptional thermal limits under ISO\/ASTM standards: Physical & Mechanical Parameter Torelina A504FG Nominal Spec Metal-Substitution Advantage Structural Rigidity Tensile Modulus 14,500 MPa \/ […]<\/p>\n","protected":false},"featured_media":2525,"template":"","meta":[],"class_list":["post-2574","material_model","type-material_model","status-publish","has-post-thumbnail","hentry"],"_links":{"self":[{"href":"https:\/\/www.jcinjectionmolding.com\/tr\/wp-json\/wp\/v2\/material_model\/2574","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.jcinjectionmolding.com\/tr\/wp-json\/wp\/v2\/material_model"}],"about":[{"href":"https:\/\/www.jcinjectionmolding.com\/tr\/wp-json\/wp\/v2\/types\/material_model"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.jcinjectionmolding.com\/tr\/wp-json\/wp\/v2\/media\/2525"}],"wp:attachment":[{"href":"https:\/\/www.jcinjectionmolding.com\/tr\/wp-json\/wp\/v2\/media?parent=2574"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}