{"id":2550,"date":"2026-06-15T17:33:03","date_gmt":"2026-06-15T09:33:03","guid":{"rendered":"https:\/\/www.jcinjectionmolding.com\/?p=2550"},"modified":"2026-06-30T11:18:26","modified_gmt":"2026-06-30T03:18:26","slug":"tpv-exxonmobil-santoprene-101-55","status":"publish","type":"material_model","link":"https:\/\/www.jcinjectionmolding.com\/tr\/materials\/thermoplastic-vulcanizate-tpv\/tpv-exxonmobil-santoprene-101-55\/","title":{"rendered":"TPV-ExxonMobil Santoprene 101-55"},"content":{"rendered":"
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Santoprene 101-55 Kimyasal ve Mekanik Dayan\u0131kl\u0131l\u0131k<\/h2>\n

Santoprene\u2122 101-55, ExxonMobil (g\u00fcn\u00fcm\u00fczde Celanese) taraf\u0131ndan geli\u015ftirilen, kat\u0131 ASTM standartlar\u0131 alt\u0131nda ola\u011fan\u00fcst\u00fc kau\u00e7uk benzeri s\u0131zd\u0131rmazl\u0131k performans\u0131 sunmak \u00fczere tasarlanm\u0131\u015f, tamamen vulkanize edilmi\u015f siyah bir termoplastik elastomer (TPV) bile\u015fi\u011fidir:<\/p>\n\n\n\n\n\n\n\n
Yap\u0131sal\/Fiziksel Parametre<\/th>\nTest Edilen ASTM Spesifikasyon De\u011feri<\/th>\nDinamik S\u0131zd\u0131rmazl\u0131k Faydas\u0131<\/th>\n<\/tr>\n<\/thead>\n
Shore Sertli\u011fi<\/td>\n55 Shore A (ISO 868)<\/td>\nVulkanize kau\u00e7uk esnekli\u011fi ve yumu\u015fak dokunsal his sunarak mutlak s\u0131zd\u0131rmazl\u0131k uyumu ve dinamik enerji emilimi sa\u011flar.<\/td>\n<\/tr>\n
Kal\u0131c\u0131 Deformasyon<\/td>\nS\u0131k\u0131\u015ft\u0131rma Kal\u0131c\u0131 Deformasyonu 38% (125\u00b0C'de, 70s)<\/td>\nUzun s\u00fcreli termal s\u0131k\u0131\u015ft\u0131rma alt\u0131nda ola\u011fan\u00fcst\u00fc elastik geri kazan\u0131m sa\u011flayarak y\u00fcksek \u0131s\u0131l\u0131 motor kaplinlerinde s\u0131f\u0131r s\u0131z\u0131nt\u0131 garantiler.<\/td>\n<\/tr>\n
S\u0131f\u0131r Alt\u0131 Gevreklik<\/td>\nGevreklik S\u0131cakl\u0131\u011f\u0131 -60\u00b0C<\/td>\nA\u015f\u0131r\u0131 donma ortamlar\u0131nda ola\u011fan\u00fcst\u00fc mekanik toklu\u011fu ve elastik esnekli\u011fi koruyarak gevrek \u00e7atlamay\u0131 \u00f6nler.<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/section>\n

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Santoprene 101-55 i\u00e7in \u015eiddetli Hava Ko\u015fullar\u0131 S\u00fcre\u00e7 Konfig\u00fcrasyonlar\u0131<\/h2>\n

Y\u00fcksek tokluktaki elastomer matrisi ve halojensiz stabilitesiyle Santoprene 101-55, geli\u015fmi\u015f kal\u0131plama profilleri alt\u0131nda g\u00fcvenilir \u015fekilde i\u015flenir:<\/p>\n\n\n\n\n\n\n\n
Kal\u0131plama Teknolojisi S\u0131n\u0131f\u0131<\/th>\nProses Uyumlulu\u011fu ve Operasyonel Detaylar<\/th>\n<\/tr>\n<\/thead>\n
Otomotiv S\u0131zd\u0131rmazl\u0131k Contalar\u0131<\/td>\nM\u00fckemmel. Otomotiv cam s\u0131zd\u0131rmazl\u0131klar\u0131, cam kanal\u0131 profilleri, motor hava giri\u015f contalar\u0131 ve d\u00fc\u015f\u00fck s\u0131cakl\u0131k s\u0131zd\u0131rmazl\u0131k k\u00f6r\u00fckleri i\u00e7in tamamen optimize edilmi\u015ftir.<\/td>\n<\/tr>\n
A\u011f\u0131r Hizmet Tipi Toz K\u00f6r\u00fc\u011f\u00fc<\/td>\nM\u00fckemmel. Y\u00fcksek y\u0131rt\u0131lma direnci ve dinamik yorulma \u00f6mr\u00fc, direksiyon kutusu k\u00f6r\u00fckleri, CV mafsal k\u00f6r\u00fckleri ve genle\u015fme derzlerinin kal\u0131planmas\u0131 i\u00e7in idealdir.<\/td>\n<\/tr>\n
\u00dcst Kal\u0131plama ve E\u015f Enjeksiyon<\/td>\nM\u00fckemmel. 2K d\u00fczeneklerde sert Polipropilen (PP) alt tabakalarla e\u015f enjeksiyon yaparak soyulma olmaks\u0131z\u0131n kal\u0131c\u0131 bir kimyasal kaynak hatt\u0131 sa\u011flar.<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/section>\n

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Kal\u0131plama Analizi: Santoprene 101-55 Kal\u0131p Tasar\u0131m\u0131 ve Hacimsel B\u00fcz\u00fclme K\u0131lavuzu<\/h2>\n

Santoprene 101-55 gibi y\u00fcksek kayma incelmesi g\u00f6steren bir termoplastik vulkanizat\u0131n kal\u0131planmas\u0131, y\u00fcksek b\u00fcz\u00fclmeyi y\u00f6netmek ve ak\u0131\u015f \u00e7izgilerini \u00f6nlemek i\u00e7in hassas yolluk planlamas\u0131 gerektirir:<\/p>\n

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Kayma \u0130ncelmesine Uygun Yolluk Tasar\u0131m\u0131 (Ak\u0131\u015f \u00c7izgisi \u00d6nleme)<\/p>\n

TPV'ler Newtonyen olmayan ak\u0131\u015fkanlard\u0131r; eriyik viskozitesi y\u00fcksek kayma h\u0131zlar\u0131 alt\u0131nda b\u00fcy\u00fck \u00f6l\u00e7\u00fcde d\u00fc\u015fer. Jucheng'in kal\u0131p b\u00f6l\u00fcm\u00fc, geni\u015f yolluk kanallar\u0131 ve geni\u015f ak\u0131\u015f kanallar\u0131 (par\u00e7a kal\u0131nl\u0131\u011f\u0131n\u0131n minimum '\u0131) a\u00e7mak i\u00e7in 5 eksenli CNC makineleri kullan\u0131r. Bu, yolluk kaymas\u0131n\u0131 azalt\u0131r ve mat y\u00fczeylerde g\u00f6r\u00fcn\u00fcr ak\u0131\u015f \u00e7izgisi ve s\u0131\u00e7rama kusurlar\u0131n\u0131 \u00f6nler.<\/p>\n<\/div>\n

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Y\u00fcksek Anizotropik B\u00fcz\u00fclmenin Y\u00f6netimi<\/p>\n

Santoprene 101-55, y\u00fcksek ve anizotropik b\u00fcz\u00fclme sergiler (tipik olarak %1,5 ila %2,5). Bile\u015fen \u00e7arp\u0131lmas\u0131n\u0131 ve tolerans d\u0131\u015f\u0131 boyutlar\u0131 \u00f6nlemek i\u00e7in EPDM kau\u00e7uk par\u00e7ac\u0131klar\u0131n\u0131 tekd\u00fcze hizalayarak yolluk konumlar\u0131n\u0131 dengelemek \u00fczere \u00fccretsiz DFM incelememiz s\u0131ras\u0131nda Moldflow sim\u00fclasyonu kullan\u0131yoruz.<\/p>\n<\/div>\n

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Kal\u0131p S\u0131cakl\u0131\u011f\u0131 Matrisi (So\u011futma Kontrol\u00fc)<\/p>\n

Kal\u0131p s\u0131cakl\u0131klar\u0131n\u0131 bas\u0131n\u00e7l\u0131 su so\u011futucular\u0131 kullanarak 20\u00b0C\u201350\u00b0C (68\u00b0F ila 122\u00b0F) aral\u0131\u011f\u0131nda tutuyoruz. Yumu\u015fak EPDM faz\u0131n\u0131 h\u0131zla dondurmak i\u00e7in kal\u0131plar\u0131n so\u011fuk tutulmas\u0131, otomatik ve \u00e7arp\u0131lmas\u0131z \u00e7\u0131karma sa\u011flanmas\u0131 a\u00e7\u0131s\u0131ndan kritik \u00f6nemdedir. Eriyik s\u0131cakl\u0131klar\u0131 180\u00b0C\u2013220\u00b0C (356\u00b0F\u2013428\u00b0F) aral\u0131\u011f\u0131nda kontrol edilir.<\/p>\n<\/div>\n

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Kurutucu Kurutma ve U\u00e7ucu Madde Tahliyesi<\/p>\n

Ham re\u00e7ineyi 80\u00b0C'de (176\u00b0F) 3 saat boyunca desikant hazneli kurutucularda kurutuyoruz. Bu, y\u00fczey s\u0131\u00e7ramas\u0131n\u0131 ortadan kald\u0131r\u0131r ve kaynak hatt\u0131 mikro bo\u015fluklar\u0131n\u0131 \u00f6nleyerek i\u00e7 nemi kesinlikle %0,08'in alt\u0131nda tutar. Y\u00fcksek eriyik \u00e7al\u0131\u015fmalar\u0131 s\u0131ras\u0131nda gaz\u0131 tahliye etmek i\u00e7in ay\u0131rma hatlar\u0131 boyunca hassas havaland\u0131rma yuvalar\u0131 (0,015 mm derinlik) a\u00e7\u0131l\u0131r.<\/p>\n<\/div>\n<\/div>\n<\/section>\n

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TPV-ExxonMobil Santoprene 101-55 i\u00e7in Temel Uygulama Alanlar\u0131<\/h2>\n
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  • Otomotiv Kaput Alt\u0131 ve S\u0131zd\u0131rmazl\u0131k Elemanlar\u0131 (IATF 16949):<\/strong> Y\u00fcksek bas\u0131n\u00e7l\u0131 motor hava kanallar\u0131, \u00f6n cam silecek contas\u0131 profilleri, cam k\u0131lavuz kanallar\u0131, di\u015fli kutusu k\u00f6r\u00fckleri ve s\u00fcspansiyon k\u00f6r\u00fckleri.<\/li>\n
  • End\u00fcstriyel s\u0131hhi tesisat ve Ak\u0131\u015fkan Sistemleri:<\/strong> \u0130\u00e7me suyu kar\u0131\u015ft\u0131rma vanas\u0131 contalar\u0131, dinamik kimyasal pompa diyaframlar\u0131, esnek su contalar\u0131 ve y\u00fcksek bas\u0131n\u00e7l\u0131 boru contalar\u0131.<\/li>\n
  • T\u0131bbi Te\u015fhis ve G\u0131da Temas\u0131 (ISO 13485 Uyumlu):<\/strong> FDA onayl\u0131 t\u0131bbi s\u0131n\u0131f peristaltik pompa hortumu ba\u011flant\u0131 contalar\u0131, kozmetik kapaklar\u0131 ve hastane sterilizat\u00f6r kap\u0131 contalar\u0131.<\/li>\n<\/ul>\n<\/section>\n<\/div>","protected":false},"excerpt":{"rendered":"

    Santoprene 101-55 Chemical & Mechanical Resilience Santoprene\u2122 101-55 is a fully vulcanized, black thermoplastic elastomer (TPV) compound engineered by ExxonMobil (now Celanese), designed to deliver exceptional rubber-like sealing performance under strict ASTM standards: Structural\/Physical Parameter Tested ASTM Spec Value Dynamic Sealing Benefit Shore Hardness 55 Shore A (ISO 868) Provides vulcanized-rubber flexibility and soft tactile […]<\/p>\n","protected":false},"featured_media":2515,"template":"","meta":[],"class_list":["post-2550","material_model","type-material_model","status-publish","has-post-thumbnail","hentry"],"_links":{"self":[{"href":"https:\/\/www.jcinjectionmolding.com\/tr\/wp-json\/wp\/v2\/material_model\/2550","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.jcinjectionmolding.com\/tr\/wp-json\/wp\/v2\/material_model"}],"about":[{"href":"https:\/\/www.jcinjectionmolding.com\/tr\/wp-json\/wp\/v2\/types\/material_model"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.jcinjectionmolding.com\/tr\/wp-json\/wp\/v2\/media\/2515"}],"wp:attachment":[{"href":"https:\/\/www.jcinjectionmolding.com\/tr\/wp-json\/wp\/v2\/media?parent=2550"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}