{"id":2536,"date":"2026-06-15T16:21:38","date_gmt":"2026-06-15T08:21:38","guid":{"rendered":"https:\/\/www.jcinjectionmolding.com\/?p=2536"},"modified":"2026-06-29T17:20:49","modified_gmt":"2026-06-29T09:20:49","slug":"lcp-celanese-vectra-e840i","status":"publish","type":"material_model","link":"https:\/\/www.jcinjectionmolding.com\/tr\/materials\/liquid-crystal-polymer-lcp\/lcp-celanese-vectra-e840i\/","title":{"rendered":"LCP-Celanese Vectra E840i"},"content":{"rendered":"
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<\/p>\n

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Vectra E840i LDS Kaplama ve Mekanik Profil<\/h2>\n

VECTRA\u00ae E840i LDS, Celanese taraf\u0131ndan geli\u015ftirilen, kararl\u0131 kaplama performans\u0131, d\u00fc\u015f\u00fck \u00e7arp\u0131lma ve m\u00fckemmel \u0131s\u0131 direnci sunmak \u00fczere tasarlanm\u0131\u015f, mineral dolgulu, lazerle do\u011frudan yap\u0131land\u0131r\u0131labilen S\u0131v\u0131 Kristal Polimer (LCP) re\u00e7inedir:<\/p>\n\n\n\n\n\n\n\n
Fiziksel ve Optik \u00d6zellikler<\/th>\nVectra E840i Spesifikasyon De\u011ferleri<\/th>\n3D-MID Kal\u0131plama Avantaj\u0131<\/th>\n<\/tr>\n<\/thead>\n
LDS Kaplama Kataliz\u00f6r\u00fc<\/td>\nMetal-Organik Paladyum Kompleksi<\/td>\nY\u00fcksek hassasiyetli lazer aktivasyonu ve se\u00e7ici bak\u0131r-nikel-alt\u0131n kaplamay\u0131 m\u00fcmk\u00fcn k\u0131lan \u00f6zel organometalik katk\u0131 maddeleri i\u00e7erir.<\/td>\n<\/tr>\n
Y\u00fcksek Sertlik Mod\u00fcl\u00fc<\/td>\n\u00c7ekme Mod\u00fcl\u00fc 10.000 MPa \/ E\u011filme 11.000 MPa<\/td>\n\u00dcst\u00fcn mekanik rijitlik sa\u011flayarak y\u00fcksek yo\u011funluklu elektronik d\u00fczeneklerde tam boyutsal b\u00fct\u00fcnl\u00fc\u011f\u00fc garanti eder.<\/td>\n<\/tr>\n
D\u00fc\u015f\u00fck \u0130zotropik \u00c7arp\u0131lma<\/td>\n\u0130zotropik Mineral Dolgu<\/td>\nLCP anizotropik b\u00fcz\u00fclmesini \u00f6nemli \u00f6l\u00e7\u00fcde azaltarak par\u00e7a burulmas\u0131n\u0131 \u00f6nler ve SMT d\u00fczeneklerinde mutlak e\u015f d\u00fczlemlili\u011fi sa\u011flar.<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/section>\n

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Vectra E840i i\u00e7in \u00d6zel 3D-MID Proses Konfig\u00fcrasyonlar\u0131<\/h2>\n

Y\u00fcksek mineral dolgu oran\u0131 ve m\u00fckemmel termal kararl\u0131l\u0131\u011f\u0131 ile Vectra E840i LDS, se\u00e7ici metalizasyon i\u00e7in y\u00fcksek d\u00fczeyde optimize edilmi\u015ftir:<\/p>\n\n\n\n\n\n\n\n
Kal\u0131plama Teknolojisi S\u0131n\u0131f\u0131<\/th>\nProses Uyumlulu\u011fu ve Operasyonel Detaylar<\/th>\n<\/tr>\n<\/thead>\n
Kal\u0131planm\u0131\u015f Ba\u011flant\u0131 Cihazlar\u0131 (3D-MID)<\/td>\nM\u00fckemmel. Vectra E840i i\u00e7in birincil proses. \u00c7ok fonksiyonlu entegre elektronik devreler, sens\u00f6r yuvalar\u0131 ve mikro alt tabakalar i\u00e7in optimize edilmi\u015ftir.<\/td>\n<\/tr>\n
Y\u00fcksek Yo\u011funluklu 5G Antenleri<\/td>\nM\u00fckemmel. D\u00fc\u015f\u00fck dielektrik tanjant\u0131 ve y\u00fcksek s\u0131cakl\u0131kta boyutsal kararl\u0131l\u0131\u011f\u0131, do\u011frudan kaplanabilir y\u00fcksek frekansl\u0131 ak\u0131ll\u0131 telefon antenlerinin kal\u0131planmas\u0131 i\u00e7in m\u00fckemmeldir.<\/td>\n<\/tr>\n
Otomotiv Elektronik Ta\u015f\u0131y\u0131c\u0131lar\u0131<\/td>\n\u0130yi. Y\u00fcksek \u00f6zg\u00fcl mod\u00fcl, son derece d\u00fc\u015f\u00fck gaz \u00e7\u0131k\u0131\u015f\u0131 ve m\u00fckemmel kimyasal diren\u00e7, temiz g\u00fc\u00e7 aktarma organ\u0131 elektronik uygulamalar\u0131na olanak tan\u0131r.<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/section>\n

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LCP-Celanese Vectra E840i Kal\u0131p ve LDS Kalite K\u0131lavuzu<\/h2>\n

Vectra E840i LDS gibi ultra y\u00fcksek \u0131s\u0131 diren\u00e7li, mineral dolgulu bir LCP'nin kal\u0131planmas\u0131, hassas eriyik s\u0131cakl\u0131\u011f\u0131 kontrolleri ve optimize edilmi\u015f kal\u0131p havaland\u0131rmas\u0131 gerektirir:<\/p>\n

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D\u00fc\u015f\u00fck \u00c7arp\u0131lmal\u0131 Kal\u0131p ve So\u011futma Konfig\u00fcrasyonu<\/p>\n

mineral dolgular nedeniyle Vectra E840i LDS son derece d\u00fc\u015f\u00fck paralel \u00e7ekme (%0,1) ve d\u00fc\u015f\u00fck normal \u00e7ekme (%0,5) sergiler. Jucheng'in kal\u0131p b\u00f6l\u00fcm\u00fc, hassas kal\u0131p bo\u015fluklar\u0131n\u0131 i\u015flemek ve so\u011futma yollar\u0131n\u0131 dengelemek i\u00e7in 5 eksenli CNC makineleri kullanarak dengesiz termal b\u00fcz\u00fclme ve yap\u0131sal \u00e7arp\u0131lmay\u0131 \u00f6nler.<\/p>\n<\/div>\n

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Bas\u0131n\u00e7l\u0131 Ya\u011f Kal\u0131p S\u0131cakl\u0131\u011f\u0131 Matrisi<\/p>\n

Y\u00fczey liflerinin y\u00fczmesini \u00f6nlemek ve maksimum kaplama yap\u0131\u015fmas\u0131n\u0131 sa\u011flamak i\u00e7in kal\u0131p s\u0131cakl\u0131klar\u0131 bas\u0131n\u00e7l\u0131 ya\u011f s\u0131cakl\u0131k kontrol cihazlar\u0131 kullan\u0131larak s\u00fcrekli olarak 80\u00b0C\u2013120\u00b0C (176\u00b0F ila 248\u00b0F) aras\u0131nda tutulmal\u0131d\u0131r. D\u00fc\u015f\u00fck kal\u0131p s\u0131cakl\u0131klar\u0131 kristalin faz\u0131n do\u011fru \u015fekilde olu\u015fmas\u0131n\u0131 engelleyerek par\u00e7a \u00e7arp\u0131lmas\u0131na yol a\u00e7ar.<\/p>\n<\/div>\n

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S136 Sertle\u015ftirilmi\u015f \u00c7elik \u00c7ekirdek (Bo\u015fluk Korumas\u0131)<\/p>\n

k\u0131sa mineral dolgular y\u00fcksek enjeksiyon h\u0131zlar\u0131nda a\u015f\u0131nd\u0131r\u0131c\u0131 bir ortam olarak i\u015flev g\u00f6r\u00fcr. Jucheng'in kal\u0131p b\u00f6l\u00fcm\u00fc, 48\u201352 HRC'ye sertle\u015ftirilmi\u015f ve 5 eksenli CNC makinelerimizde i\u015flenmi\u015f birinci s\u0131n\u0131f S136 paslanmaz tak\u0131m \u00e7eli\u011fi ile kal\u0131plar in\u015fa ederek bo\u015fluk erozyonunu \u00f6nler ve uzun vadeli ay\u0131rma hatt\u0131 hassasiyeti ile \u00e7apaks\u0131z par\u00e7alar sa\u011flar.<\/p>\n<\/div>\n

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Uzat\u0131lm\u0131\u015f Kurutucu \u00d6n Kurutma Protokol\u00fc<\/p>\n

LCP minimum su emse de, nem hidrolitik s\u0131\u00e7ramaya ve kaynak hatt\u0131 bozulmas\u0131na neden olur. Vectra E840i LDS re\u00e7inesini optimum molek\u00fcler ba\u011flar\u0131 sa\u011flamak i\u00e7in i\u00e7 nemi %0,01'in alt\u0131nda tutarak 150\u00b0C'de (302\u00b0F) 4\u20136 saat desikantla kurutuyoruz.<\/p>\n<\/div>\n<\/div>\n<\/section>\n

<\/p>\n

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LCP-Celanese Vectra E840i i\u00e7in Temel Uygulama Alanlar\u0131<\/h2>\n
    \n
  • 3D Kal\u0131planm\u0131\u015f Ba\u011flant\u0131 Cihazlar\u0131 (3D-MID):<\/strong> Kaplanabilir y\u00fcksek frekansl\u0131 ak\u0131ll\u0131 telefon antenleri, se\u00e7ici metalizasyonlu sens\u00f6r ta\u015f\u0131y\u0131c\u0131lar\u0131, entegre mikroelektronik devreler ve te\u015fhis ama\u00e7l\u0131 mikro alt tabakalar.<\/li>\n
  • Otomotiv Aktarma Organlar\u0131 ve Elektronik (IATF 16949):<\/strong> Y\u00fcksek voltajl\u0131 EV batarya konekt\u00f6rleri, aktarma organ\u0131 kontrol mod\u00fclleri, LED lamba duylar\u0131 ve elektrikli su pompas\u0131 sens\u00f6rleri.<\/li>\n
  • T\u0131bbi Cihazlar (ISO 13485 Uyumlu):<\/strong> Minimal invaziv cerrahi u\u00e7lar\u0131, \u00fcst d\u00fczey t\u0131bbi konekt\u00f6rler, te\u015fhis kartu\u015fu makaralar\u0131 ve SMT lehimleme gerektiren kateter bile\u015fenleri.<\/li>\n<\/ul>\n<\/section>\n<\/div>","protected":false},"excerpt":{"rendered":"

    Vectra E840i LDS Plating & Mechanical Profile VECTRA\u00ae E840i LDS is a 40% mineral filled, laser-direct-structuring Liquid Crystal Polymer (LCP) resin engineered by Celanese, designed to deliver stable plating performance, low warpage, and excellent heat resistance: Physical & Optical Property Vectra E840i Spec Values 3D-MID Molding Advantage LDS Plating Catalyst Metal-Organic Palladium Complex Contains specialized […]<\/p>\n","protected":false},"featured_media":2534,"template":"","meta":[],"class_list":["post-2536","material_model","type-material_model","status-publish","has-post-thumbnail","hentry"],"_links":{"self":[{"href":"https:\/\/www.jcinjectionmolding.com\/tr\/wp-json\/wp\/v2\/material_model\/2536","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.jcinjectionmolding.com\/tr\/wp-json\/wp\/v2\/material_model"}],"about":[{"href":"https:\/\/www.jcinjectionmolding.com\/tr\/wp-json\/wp\/v2\/types\/material_model"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.jcinjectionmolding.com\/tr\/wp-json\/wp\/v2\/media\/2534"}],"wp:attachment":[{"href":"https:\/\/www.jcinjectionmolding.com\/tr\/wp-json\/wp\/v2\/media?parent=2536"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}