{"id":2491,"date":"2026-05-30T15:36:25","date_gmt":"2026-05-30T07:36:25","guid":{"rendered":"https:\/\/www.jcinjectionmolding.com\/?p=2491"},"modified":"2026-06-29T16:32:18","modified_gmt":"2026-06-29T08:32:18","slug":"pei-sabic-ultem-1010","status":"publish","type":"material_model","link":"https:\/\/www.jcinjectionmolding.com\/tr\/materials\/polyetherimide-pei-ultem\/pei-sabic-ultem-1010\/","title":{"rendered":"PEI-SABIC Ultem 1010"},"content":{"rendered":"
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SABIC Ultem 1010 Reolojik ve \u00c7ekme B\u00fct\u00fcnl\u00fc\u011f\u00fc Profili<\/h2>\n

SABIC\u2122 Ultem\u2122 1010, ISO\/ASTM standartlar\u0131 kapsam\u0131nda iyile\u015ftirilmi\u015f ak\u0131\u015f, ola\u011fan\u00fcst\u00fc kimyasal diren\u00e7 ve y\u00fcksek s\u0131cakl\u0131kta mekanik sertlik sunmak \u00fczere sertifikaland\u0131r\u0131lm\u0131\u015f, takviyesiz amorf bir Polieterimid (PEI) re\u00e7inesidir:<\/p>\n\n\n\n\n\n\n\n
Fiziksel ve Mukavemet Parametresi<\/th>\nSABIC Ultem 1010 De\u011feri<\/th>\nKal\u0131plama ve Son Kullan\u0131m Avantaj\u0131<\/th>\n<\/tr>\n<\/thead>\n
Eriyik Ak\u0131\u015f H\u0131z\u0131<\/td>\nMVR 13 cm\u00b3\/10dk (MVR 25 @ 360\u00b0C)<\/td>\n\u0130yile\u015ftirilmi\u015f eriyik reolojisi, ince cidarl\u0131 konekt\u00f6rlerde ve \u00e7ok g\u00f6zl\u00fc elektronik mikro \u00e7er\u00e7evelerde zahmetsizce bo\u015fluk doldurmay\u0131 sa\u011flar.<\/td>\n<\/tr>\n
Yap\u0131sal S\u00fcneklik<\/td>\nKopmadaki \u00c7ekme Uzamas\u0131 \u2013 60<\/td>\nTakviyesiz PEI re\u00e7ineleri aras\u0131nda ola\u011fan\u00fcst\u00fc uzama ve akma toklu\u011fu sergileyerek, ge\u00e7meli (snap-fit) bobinlerde k\u0131r\u0131lgan k\u0131r\u0131lmay\u0131 \u00f6nler.<\/td>\n<\/tr>\n
Do\u011fal Alev Geciktiricilik<\/td>\nUL 94 V-0 (0,40 mm'de) ve FAA Uyumlu<\/td>\nHavac\u0131l\u0131k FAR 25.853 d\u00fc\u015f\u00fck duman toksisitesi ve OSU \u0131s\u0131 sal\u0131n\u0131m\u0131 gereksinimlerini kar\u015f\u0131lar; ticari kabin i\u00e7 mekanlar\u0131 i\u00e7in y\u00fcksek d\u00fczeyde sertifikal\u0131d\u0131r.<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/section>\n

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Y\u00fcksek Ak\u0131\u015fl\u0131 Ultem 1010 i\u00e7in \u0130nce Cidarl\u0131 Proses Konfig\u00fcrasyonlar\u0131<\/h2>\n

Y\u00fcksek ak\u0131\u015fl\u0131 eriyik performans\u0131 ve amorf kararl\u0131l\u0131\u011f\u0131 sayesinde Ultem 1010, dar kal\u0131p bo\u015fluklar\u0131nda tutarl\u0131 bi\u00e7imde i\u015flenir:<\/p>\n\n\n\n\n\n\n\n
Kal\u0131plama Teknolojisi S\u0131n\u0131f\u0131<\/th>\nProses Uyumlulu\u011fu ve Operasyonel Detaylar<\/th>\n<\/tr>\n<\/thead>\n
\u0130nce Cidarl\u0131 Havac\u0131l\u0131k Konekt\u00f6rleri<\/td>\nM\u00fckemmel. Ultem 1010 i\u00e7in birincil proses. Milimetre alt\u0131 havac\u0131l\u0131k konekt\u00f6r bloklar\u0131, kablo k\u0131lavuz klipsleri ve yak\u0131t sens\u00f6r\u00fc muhafazalar\u0131 i\u00e7in idealdir.<\/td>\n<\/tr>\n
Y\u00fcksek Ak\u0131\u015fl\u0131 Medikal Te\u015fhis<\/td>\nM\u00fckemmel. Son derece karma\u015f\u0131k in-vitro te\u015fhis kasetlerini, \u015feffaf kuyular\u0131 ve k\u00fcvetleri kal\u0131plamak i\u00e7in sertifikal\u0131 ISO S\u0131n\u0131f 7\/8 temiz odalar\u0131m\u0131zda \u00e7al\u0131\u015ft\u0131r\u0131n.<\/td>\n<\/tr>\n
\u00c7oklu Pinli Elektronik Terminaller<\/td>\nM\u00fckemmel. D\u00fc\u015f\u00fck eriyik s\u0131cakl\u0131klar\u0131nda kararl\u0131 ak\u0131\u015f davran\u0131\u015flar\u0131, enerji t\u00fcketimini azalt\u0131r ve \u00e7oklu g\u00f6zl\u00fc terminal \u00fcretimlerinde \u00e7evrim s\u00fcrelerini k\u0131salt\u0131r.<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/section>\n

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PEI-SABIC Ultem 1010 Y\u00fcksek Ak\u0131\u015fl\u0131 Kal\u0131p Tasar\u0131m\u0131 Plan\u0131<\/h2>\n

Ultem 1010 gibi geli\u015ftirilmi\u015f ak\u0131\u015fa sahip amorf bir re\u00e7inenin kal\u0131planmas\u0131, \u00e7apak olu\u015fumunu \u00f6nlemek i\u00e7in s\u0131k\u0131 ay\u0131rma hatt\u0131 uyumu ve \u00e7ekme mukavemetini korumak i\u00e7in kapsaml\u0131 \u00f6n kurutma gerektirir:<\/p>\n

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Mikron D\u00fczeyinde \u00c7apak Kontrol\u00fc (Tak\u0131m Hassasiyeti)<\/p>\n

Ultem 1010 geli\u015ftirilmi\u015f ak\u0131\u015f kabiliyetlerine (MVR 13 cm\u00b3\/10dk) sahip oldu\u011fundan, erimi\u015f re\u00e7ine k\u00fc\u00e7\u00fck kal\u0131p bo\u015fluklar\u0131na kolayca s\u0131zabilir ve ay\u0131rma hatt\u0131 \u00e7apa\u011f\u0131na neden olabilir. Jucheng'in tak\u0131m b\u00f6l\u00fcm\u00fc, mikro toleranslar elde etmek i\u00e7in 5 eksenli CNC makineleri kullan\u0131r ve birinci s\u0131n\u0131f S136 paslanmaz \u00e7elik kal\u0131p g\u00f6z\u00fc bloklar\u0131nda kal\u0131p ay\u0131rma bo\u015fluklar\u0131n\u0131 kesinlikle 0,005 mm i\u00e7inde tutar.<\/p>\n<\/div>\n

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Bas\u0131n\u00e7l\u0131 Ya\u011f Kal\u0131p S\u0131cakl\u0131\u011f\u0131 Matrisi<\/p>\n

Kal\u0131p s\u0131cakl\u0131klar\u0131n\u0131 140\u00b0C\u2013180\u00b0C (284\u00b0F ila 356\u00b0F) aral\u0131\u011f\u0131nda tutmak i\u00e7in bas\u0131n\u00e7l\u0131 ya\u011f \u0131s\u0131t\u0131c\u0131lar\u0131 kullan\u0131l\u0131r. Y\u00fcksek kal\u0131p s\u0131cakl\u0131klar\u0131n\u0131n korunmas\u0131, kal\u0131p i\u00e7i gerilimi en aza indirmek, y\u00fczey parlakl\u0131\u011f\u0131n\u0131 optimize etmek ve karma\u015f\u0131k ge\u00e7meli ba\u011flant\u0131lar\u0131n yak\u0131n\u0131nda kaynak hatt\u0131 gerilme \u00e7atlamas\u0131n\u0131 tamamen \u00f6nlemek i\u00e7in kritik \u00f6neme sahiptir.<\/p>\n<\/div>\n

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Uzat\u0131lm\u0131\u015f Kurutucu \u00d6n Kurutma Protokol\u00fc<\/p>\n

PEI y\u00fcksek derecede higroskopiktir. Nem, kozmetik \u00e7atlaklar, kabarc\u0131klar ve \u015feffaf optik kalite kayb\u0131na neden olur. Dinamik mekanik \u00e7ekme ba\u011flar\u0131n\u0131 korumak i\u00e7in, kal\u0131plamadan \u00f6nce nem seviyelerini %0,02'nin alt\u0131nda tutmak \u00fczere hammaddeyi 150\u00b0C'de (302\u00b0F) 4 saat boyunca desikant hazneli kurutucularda kurutuyoruz.<\/p>\n<\/div>\n

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D\u00fc\u015f\u00fck Amorf \u0130zotropik \u00c7ekme<\/p>\n

Standart PEI gibi, Ultem 1010 de d\u00fc\u015f\u00fck ve son derece \u00fcniform \u00e7ekme sergiler (0,50% ila 0,70%). Is\u0131 da\u011f\u0131l\u0131m\u0131n\u0131 h\u0131zland\u0131rmak, \u00e7evrim s\u00fcrelerini daha da azaltmak ve termal \u00e7arp\u0131lmay\u0131 \u00f6nlemek i\u00e7in dengeli, konformal so\u011futma devrelerini do\u011frudan \u00e7ekirdek bloklara i\u015fliyoruz.<\/p>\n<\/div>\n<\/div>\n<\/section>\n

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PEI-SABIC Ultem 1010 i\u00e7in Temel Uygulama Alanlar\u0131<\/h2>\n
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  • Havac\u0131l\u0131k Kabin \u0130\u00e7 Mekanlar\u0131 ve Sistemleri:<\/strong> Y\u00fcksek g\u00fcvenlikli yolcu servis tepsileri, \u00e7evre kontrol kanal\u0131 ba\u011flant\u0131 par\u00e7alar\u0131, ticari kabin ayd\u0131nlatma kapaklar\u0131 ve yap\u0131sal aviyonik kablo demeti kelep\u00e7eleri.<\/li>\n
  • Elektrik, Ofis ve Elektronik:<\/strong> Y\u00fcksek s\u0131cakl\u0131kl\u0131 burn-in test soketleri, terminal bloklar\u0131, elektrik anahtarlar\u0131, a\u011f\u0131r hizmet bobin makaralar\u0131 ve yaz\u0131c\u0131 f\u00fczer \u00fcniteleri.<\/li>\n
  • Medikal Te\u015fhis ve Sarf Malzemeleri (ISO 13485):<\/strong> \u015eeffaf mikroak\u0131\u015fkan te\u015fhis \u00e7ipleri, laboratuvar k\u00fcvetleri, numune flakonlar\u0131, medikal kapaklar ve farmas\u00f6tik blister kaplar.<\/li>\n<\/ul>\n<\/section>\n<\/div>","protected":false},"excerpt":{"rendered":"

    SABIC Ultem 1010 Rheological & Tensile Integrity Profile SABIC\u2122 Ultem\u2122 1010 is an unreinforced amorphous Polyetherimide (PEI) resin, certified to deliver improved flow, exceptional chemical resistance, and high-heat mechanical stiffness under ISO\/ASTM standards: Physical & Strength Parameter SABIC Ultem 1010 Value Molding & End-Use Advantage Melt Flow Rate MVR 13 cm\u00b3\/10min (MVR 25 @ 360\u00b0C) […]<\/p>\n","protected":false},"featured_media":2492,"template":"","meta":[],"class_list":["post-2491","material_model","type-material_model","status-publish","has-post-thumbnail","hentry"],"_links":{"self":[{"href":"https:\/\/www.jcinjectionmolding.com\/tr\/wp-json\/wp\/v2\/material_model\/2491","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.jcinjectionmolding.com\/tr\/wp-json\/wp\/v2\/material_model"}],"about":[{"href":"https:\/\/www.jcinjectionmolding.com\/tr\/wp-json\/wp\/v2\/types\/material_model"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.jcinjectionmolding.com\/tr\/wp-json\/wp\/v2\/media\/2492"}],"wp:attachment":[{"href":"https:\/\/www.jcinjectionmolding.com\/tr\/wp-json\/wp\/v2\/media?parent=2491"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}