{"id":2482,"date":"2026-05-30T11:26:11","date_gmt":"2026-05-30T03:26:11","guid":{"rendered":"https:\/\/www.jcinjectionmolding.com\/?p=2482"},"modified":"2026-06-29T16:08:48","modified_gmt":"2026-06-29T08:08:48","slug":"pps-celanese-fortron-1140l4","status":"publish","type":"material_model","link":"https:\/\/www.jcinjectionmolding.com\/tr\/materials\/polyphenylene-sulfide-pps\/pps-celanese-fortron-1140l4\/","title":{"rendered":"PPS-Celanese Fortron 1140L4"},"content":{"rendered":"
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Fortron 1140L4 D\u00fc\u015f\u00fck \u00c7apak Performans\u0131 ve Yap\u0131sal Profil<\/h2>\n

Fortron\u00ae 1140L4, Celanese taraf\u0131ndan geli\u015ftirilen, cam elyaf takviyeli, lineer polifenilen s\u00fclf\u00fcr (PPS) s\u0131n\u0131f\u0131 bir malzemedir ve y\u00fcksek hacimli hassas \u00fcretimlerde \u00e7apak kusurlar\u0131n\u0131 en aza indirmek i\u00e7in \u00f6zel olarak tasarlanm\u0131\u015ft\u0131r:<\/p>\n\n\n\n\n\n\n\n
Malzeme \u00d6zelli\u011fi<\/th>\n\u00d6l\u00e7\u00fclen De\u011fer (ISO\/ASTM)<\/th>\nM\u00fchendislik Etkisi<\/th>\n<\/tr>\n<\/thead>\n
D\u00fc\u015f\u00fck \u00c7apak Kimyas\u0131<\/td>\nPatentli Lineer Matris Kontrol\u00fc<\/td>\nKal\u0131p ayr\u0131lma hatlar\u0131nda tipik PPS \u00e7apaklanmas\u0131n\u0131 b\u00fcy\u00fck \u00f6l\u00e7\u00fcde bast\u0131rmak \u00fczere \u00f6zel olarak form\u00fcle edilmi\u015ftir, ikincil \u00e7apak alma i\u015flemlerini azalt\u0131r.<\/td>\n<\/tr>\n
A\u015f\u0131r\u0131 Rijitlik<\/td>\n\u00c7ekme Mod\u00fcl\u00fc 14.500 MPa<\/td>\nA\u011f\u0131r hizmet tipi EV batarya konekt\u00f6rleri ve mikroelektronik \u00e7er\u00e7eveler i\u00e7in ola\u011fan\u00fcst\u00fc y\u00fcksek sertlikte, esnemeyen yap\u0131sal destek sa\u011flar.<\/td>\n<\/tr>\n
Is\u0131l Kararl\u0131l\u0131k<\/td>\nHDT @ 1,80 MPa: 270 \u00b0C<\/td>\nS\u00fcrekli y\u00fcksek \u0131s\u0131 alt\u0131nda tavizsiz mekanik y\u00fck ve \u015fekil koruma \u00f6zelli\u011fi sunar; kur\u015funsuz Reflow (SMT) prosesleri i\u00e7in idealdir.<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/section>\n

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Fortron 1140L4 i\u00e7in \u0130nce Cidarl\u0131 Bile\u015fen Proses Uygunlu\u011fu<\/h2>\n

Ola\u011fan\u00fcst\u00fc erime ak\u0131\u015fkanl\u0131\u011f\u0131 ve do\u011frusal makromolek\u00fcler a\u011f\u0131rl\u0131\u011f\u0131 ile Fortron 1140L4, karma\u015f\u0131k dinamik bile\u015fenlerin i\u00e7inde kusursuz \u015fekilde i\u015flenir:<\/p>\n\n\n\n\n\n\n\n
Bile\u015fen Kategorisi<\/th>\nKal\u0131plama S\u00fcreci Oda\u011f\u0131<\/th>\n<\/tr>\n<\/thead>\n
\u0130nce Cidarl\u0131 Elektronik Soketler<\/td>\nM\u00fckemmel. Fortron 1140L4 i\u00e7in birincil proses. Y\u00fcksek yo\u011funluklu, ince cidarl\u0131 mikro konekt\u00f6rler, \u00e7ip ta\u015f\u0131y\u0131c\u0131lar ve r\u00f6leler i\u00e7in optimize edilmi\u015ftir.<\/td>\n<\/tr>\n
Y\u00fcksek Y\u00fckl\u00fc Otomotiv Sens\u00f6rleri<\/td>\nM\u00fckemmel. Metal terminallerle son derece uyumludur ve birden fazla sens\u00f6r piminin do\u011frudan son derece rijit PPS yuvalar\u0131 i\u00e7inde kaps\u00fcllenmesine olanak tan\u0131r.<\/td>\n<\/tr>\n
Kimyasal Su Pompas\u0131 \u00c7arklar\u0131<\/td>\n\u0130yi. Ola\u011fan\u00fcst\u00fc boyutsal kararl\u0131l\u0131k, d\u00fc\u015f\u00fck su emilimi ve m\u00fckemmel s\u0131cak su direnci yap\u0131sal bozulmay\u0131 \u00f6nler.<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/section>\n

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Kal\u0131plama Analizi: Fortron 1140L4 Dinamik Is\u0131 Kontrol\u00fc ve Havaland\u0131rma Plan\u0131<\/h2>\n

Fortron 1140L4 gibi d\u00fc\u015f\u00fck \u00e7apakl\u0131 do\u011frusal cam elyaf takviyeli bir PPS'nin kal\u0131planmas\u0131, gaz \u00e7\u0131k\u0131\u015f\u0131n\u0131 \u00f6nlemek i\u00e7in hassas erime s\u0131cakl\u0131\u011f\u0131 kontrolleri ve optimize edilmi\u015f havaland\u0131rma gerektirir:<\/p>\n

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Hassas Ayr\u0131m Hatt\u0131 Kontrol\u00fc (Kal\u0131p Tolerans\u0131)<\/p>\n

Fortron 1140L4, tipik PPS s\u0131n\u0131flar\u0131na k\u0131yasla \u00e7apa\u011f\u0131 azaltmak i\u00e7in \u00f6zel olarak form\u00fcle edilmi\u015f olsa da, y\u00fcksek ak\u0131\u015fkan yap\u0131s\u0131 h\u00e2l\u00e2 son derece hassas kal\u0131p kapatmalar\u0131 gerektirir. Jucheng'in kal\u0131p b\u00f6l\u00fcm\u00fc, 48\u201352 HRC'ye sertle\u015ftirilmi\u015f birinci s\u0131n\u0131f S136 paslanmaz \u00e7elik kal\u0131p bo\u015flu\u011fu bloklar\u0131nda kal\u0131p ayr\u0131m bo\u015fluklar\u0131n\u0131 kesinlikle 0,005 mm i\u00e7inde tutarak mikro toleranslara ula\u015fmak i\u00e7in 5 eksenli CNC makineleri kullan\u0131r.<\/p>\n<\/div>\n

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Ya\u011f Is\u0131tmal\u0131 Kal\u0131p S\u0131cakl\u0131\u011f\u0131 Matrisi<\/p>\n

Kal\u0131p s\u0131cakl\u0131klar\u0131n\u0131 135\u00b0C\u2013150\u00b0C (275\u00b0F ila 302\u00b0F) aral\u0131\u011f\u0131nda tutmak i\u00e7in bas\u0131n\u00e7l\u0131 ya\u011f \u0131s\u0131t\u0131c\u0131lar\u0131 zorunludur. D\u00fc\u015f\u00fck kal\u0131p s\u0131cakl\u0131klar\u0131 optimal yar\u0131 kristalin faz\u0131n olu\u015fmas\u0131n\u0131 engeller ve bu da zamanla mekanik mukavemeti, kimyasal direnci ve boyutsal kararl\u0131l\u0131\u011f\u0131 ciddi \u015fekilde bozar.<\/p>\n<\/div>\n

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Derin Gaz \u00c7\u0131k\u0131\u015f\u0131 Havaland\u0131rma Kanallar\u0131<\/p>\n

Gaza ba\u011fl\u0131 dizel yan\u0131k izlerini ve eksik dolgular\u0131 \u00f6nlemek i\u00e7in kal\u0131p ayr\u0131m hatlar\u0131nda stratejik olarak konumland\u0131r\u0131lm\u0131\u015f derin havaland\u0131rma kanallar\u0131 (0,015 mm derinlik) i\u015fliyoruz. Bu, \u00e7ok g\u00f6zl\u00fc \u00fcretimlerde temiz ve lekesiz par\u00e7alar sa\u011flar.<\/p>\n<\/div>\n

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Higroskopik \u00d6n Kurutma Protokol\u00fc<\/p>\n

Ham re\u00e7ineyi 120\u00b0C\u2013140\u00b0C (248\u00b0F\u2013284\u00b0F) s\u0131cakl\u0131kta 3\u20134 saat boyunca desikant hazneli kurutucularda kurutuyoruz. Bu i\u015flem y\u00fczeyde olu\u015fan s\u0131\u00e7ramalar\u0131 ortadan kald\u0131r\u0131r ve kaynak hatt\u0131 mikro bo\u015fluklar\u0131n\u0131 \u00f6nleyerek i\u00e7 nemi kesin olarak %0,02'nin alt\u0131nda tutar ve optimum molek\u00fcler ba\u011flar\u0131 g\u00fcvence alt\u0131na al\u0131r.<\/p>\n<\/div>\n<\/div>\n<\/section>\n

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PPS-Celanese Fortron 1140L4 i\u00e7in Temel Uygulama Alanlar\u0131<\/h2>\n
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  • Elektrik, Ofis ve Yaz\u0131c\u0131lar:<\/strong> Y\u00fcksek yo\u011funluklu mikro konekt\u00f6rler, SMT uyumlu \u00e7ip makaralar\u0131, mikro anahtarlar, r\u00f6le soketleri, fotokopi fuser \u00fcniteleri ve yaz\u0131c\u0131 di\u015flileri.<\/li>\n
  • Otomotiv Aktarma Organlar\u0131 ve S\u0131v\u0131lar (IATF 16949):<\/strong> Y\u00fcksek bas\u0131n\u00e7l\u0131 su pompas\u0131 \u00e7arklar\u0131, termostat muhafazalar\u0131, \u0131s\u0131t\u0131c\u0131 valfleri, so\u011futma s\u0131v\u0131s\u0131 borular\u0131, gaz kelebe\u011fi g\u00f6vdeleri ve yak\u0131t enjeksiyon sistemleri.<\/li>\n
  • S\u0131v\u0131 \u0130\u015fleme, Tesisat ve End\u00fcstriyel:<\/strong> Kazan suyu kar\u0131\u015ft\u0131rma valfleri, kimyasal p\u00fcsk\u00fcrtme nozullar\u0131, ev tipi musluk kombinasyon valfleri ve y\u00fcksek bas\u0131n\u00e7l\u0131 s\u0131cak su kupl\u00f6rleri.<\/li>\n<\/ul>\n<\/section>\n<\/div>","protected":false},"excerpt":{"rendered":"

    Fortron 1140L4 Low-Flash Performance & Structural Profile Fortron\u00ae 1140L4 is a 40% glass fiber reinforced, linear polyphenylene sulfide (PPS) grade engineered by Celanese, specifically designed to minimize flash defects during high-volume precision runs: Material Property Measured Value (ISO\/ASTM) Engineering Impact Low-Flash Chemistry Patented Linear Matrix Control Specially formulated to drastically suppress typical PPS flashing on […]<\/p>\n","protected":false},"featured_media":2483,"template":"","meta":[],"class_list":["post-2482","material_model","type-material_model","status-publish","has-post-thumbnail","hentry"],"_links":{"self":[{"href":"https:\/\/www.jcinjectionmolding.com\/tr\/wp-json\/wp\/v2\/material_model\/2482","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.jcinjectionmolding.com\/tr\/wp-json\/wp\/v2\/material_model"}],"about":[{"href":"https:\/\/www.jcinjectionmolding.com\/tr\/wp-json\/wp\/v2\/types\/material_model"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.jcinjectionmolding.com\/tr\/wp-json\/wp\/v2\/media\/2483"}],"wp:attachment":[{"href":"https:\/\/www.jcinjectionmolding.com\/tr\/wp-json\/wp\/v2\/media?parent=2482"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}