{"id":3053,"date":"2026-08-13T11:06:50","date_gmt":"2026-08-13T03:06:50","guid":{"rendered":"https:\/\/www.jcinjectionmolding.com\/?p=3053"},"modified":"2026-08-13T15:39:22","modified_gmt":"2026-08-13T07:39:22","slug":"mold-steel","status":"publish","type":"material","link":"https:\/\/www.jcinjectionmolding.com\/tr\/materials\/mold-steel\/","title":{"rendered":"Kal\u0131p \u00c7eli\u011fi"},"content":{"rendered":"
\n

<\/p>\n

\n

Do\u011fru kal\u0131p \u00e7eli\u011finin se\u00e7ilmesi, a\u015fa\u011f\u0131daki konuda en kritik tek m\u00fchendislik karar\u0131d\u0131r \u00d6zel Kal\u0131p Yap\u0131m\u0131<\/strong><\/a>. Maliyet etkin pilot \u00fcretimler i\u00e7in \u00f6n sertle\u015ftirilmi\u015f \u00e7eliklerden 1.000.000+ \u00e7evrimli \u00fcretim kal\u0131plar\u0131 i\u00e7in tam sertle\u015ftirilmi\u015f paslanmaz \u00e7eliklere kadar, do\u011fru ala\u015f\u0131m\u0131n se\u00e7ilmesi par\u00e7a y\u00fczey kalitesini, kal\u0131p \u00f6mr\u00fcn\u00fc ve termal \u00e7evrim verimlili\u011fini belirler.<\/p>\n<\/section>\n

<\/p>\n

\n

Tak\u0131m \u00c7eli\u011fi S\u0131n\u0131f\u0131 Performans ve HRC Sertlik Matrisi<\/h2>\n

\u00dcretim hacminiz ve re\u00e7ine kimyan\u0131zla e\u015fle\u015fmesi i\u00e7in sertifikal\u0131 Avrupa ve Asya \u00e7elik fabrikalar\u0131ndan premium tak\u0131m \u00e7eli\u011fi ala\u015f\u0131mlar\u0131n\u0131 i\u015fliyor ve \u0131s\u0131l i\u015fleme tabi tutuyoruz:<\/p>\n\n\n\n\n\n\n\n\n
Tak\u0131m \u00c7eli\u011fi S\u0131n\u0131f\u0131<\/th>\nSertlik (HRC)<\/th>\nKorozyon ve A\u015f\u0131nma Direnci<\/th>\nGarantili Kal\u0131p Vuru\u015f \u00d6mr\u00fc<\/th>\n<\/tr>\n<\/thead>\n
S136 Paslanmaz \u00c7elik<\/td>\n48 \u2013 52 HRC (Sertle\u015ftirilmi\u015f)<\/td>\nY\u00fcksek kromlu paslanmaz \u00e7elik. Asidik gaz \u00e7\u0131k\u0131\u015f\u0131na kar\u015f\u0131 ola\u011fan\u00fcst\u00fc korozyon direnci; SPI A-1 elmas ayna parlakl\u0131\u011f\u0131 al\u0131r.<\/td>\n1.000.000+ Vuru\u015f<\/td>\n<\/tr>\n
H13 Tak\u0131m \u00c7eli\u011fi<\/td>\n50 \u2013 54 HRC (Sertle\u015ftirilmi\u015f)<\/td>\nA\u015f\u0131r\u0131 termal \u015fok direncine ve y\u00fcksek bas\u0131n\u00e7 dayan\u0131m\u0131na sahip s\u0131cak i\u015f tak\u0131m \u00e7eli\u011fi. A\u015f\u0131nd\u0131r\u0131c\u0131 cam elyaf\u0131 a\u015f\u0131nmas\u0131na diren\u00e7 g\u00f6sterir.<\/td>\n1.000.000+ Vuru\u015f<\/td>\n<\/tr>\n
P20 \/ 718H \u00c7eli\u011fi<\/td>\n28 \u2013 34 HRC (\u00d6nceden sertle\u015ftirilmi\u015f)<\/td>\nM\u00fckemmel i\u015flenebilirlik ve \u0131s\u0131l i\u015flem sonras\u0131 deformasyon olmaks\u0131z\u0131n homojen \u00e7ekirdek sertli\u011fi sunan \u00e7ok y\u00f6nl\u00fc \u00f6nceden sertle\u015ftirilmi\u015f \u00e7elik.<\/td>\n250.000 \u2013 500.000 Vuru\u015f<\/td>\n<\/tr>\n
NAK80 \u00c7eli\u011fi<\/td>\n37 \u2013 43 HRC (\u00d6nceden sertle\u015ftirilmi\u015f)<\/td>\n\u00dcst\u00fcn EDM k\u0131v\u0131lc\u0131m y\u00fczey kalitesi, y\u00fcksek parlat\u0131labilirlik ve m\u00fckemmel kaynaklanabilirlik sa\u011flayan \u00f6nceden sertle\u015ftirilmi\u015f ya\u015fland\u0131rma sertle\u015ftirmeli \u00e7elik.<\/td>\n500.000+ Vuru\u015f<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/section>\n

<\/p>\n

\n

Tak\u0131m \u00c7eli\u011finin M\u00fchendislik Re\u00e7ineleriyle Uyumlulu\u011fu<\/h2>\n

Farkl\u0131 polimer kimyalar\u0131, kal\u0131p bo\u015flu\u011fu y\u00fczeylerine i\u015flem s\u0131ras\u0131nda belirgin fiziksel talepler uygular Plastik Enjeksiyon Kal\u0131plama<\/strong>:<\/p>\n\n\n\n\n\n\n\n\n
Re\u00e7ine Kimyas\u0131 S\u0131n\u0131f\u0131<\/th>\n\u00d6nerilen Tak\u0131m \u00c7eli\u011fi<\/th>\nM\u00fchendislik Kal\u0131plama Gerek\u00e7esi<\/th>\n<\/tr>\n<\/thead>\n
Optik \u015eeffaf ve Medikal Re\u00e7ineler (Polikarbonat (PC)<\/strong>, PMMA(Akrilik)<\/strong>, Biyouyumlu ve Medikal S\u0131n\u0131f Re\u00e7ine<\/strong>)<\/td>\nS136 Paslanmaz \u00c7elik (50 HRC)<\/td>\nY\u00fcksek safl\u0131ktaki paslanmaz yap\u0131, mikro \u00e7ukurla\u015fma veya pas kal\u0131nt\u0131lar\u0131 olmadan elmas ayna parlakl\u0131\u011f\u0131na (Y\u00fczey Kaplamalar\u0131<\/strong> SPI A-1) ula\u015f\u0131r.<\/td>\n<\/tr>\n
A\u015f\u0131nd\u0131r\u0131c\u0131 Elyaf Bile\u015fikleri (Cam Elyaf\u0131 (GF)<\/strong>, Karbon Elyaf (CF)<\/strong>)<\/td>\nH13 Tak\u0131m \u00c7eli\u011fi (52-54 HRC)<\/td>\nY\u00fcksek y\u00fczey sertli\u011fi, y\u00fcksek h\u0131zl\u0131 cam veya karbon elyaf kesme kaynakl\u0131 yolluk erozyonunu ve bo\u015fluk \u00e7ukurla\u015fmas\u0131n\u0131 \u00f6nler.<\/td>\n<\/tr>\n
A\u015f\u0131nd\u0131r\u0131c\u0131 ve Alev Geciktirici Re\u00e7ineler (Alev Geciktirici (FR)<\/strong>, PVC (Polivinil Klor\u00fcr)<\/strong>)<\/td>\nY\u00fcksek Kromlu S136 \/ M340 Paslanmaz<\/td>\nY\u00fcksek eriyik i\u015fleme s\u0131cakl\u0131klar\u0131nda alev geciktiricilerin veya vinil bile\u015fiklerinin bozunmas\u0131yla olu\u015fan asidik gaz \u00e7\u0131k\u0131\u015f\u0131na dayan\u0131r.<\/td>\n<\/tr>\n
Standart Emtia Re\u00e7ineleri (Polipropilen (PP)<\/strong>, Polietilen (PE)<\/strong>, ABS<\/strong>, Polistiren (PS)<\/strong>)<\/td>\nP20 \/ 718H \/ NAK80 \u00c7elik<\/td>\nA\u015fa\u011f\u0131dakiler i\u00e7in g\u00fcvenilir 250k\u2013500k \u00e7evrim \u00f6mr\u00fc sunarken tak\u0131m maliyetini ve teslim s\u00fcrelerini optimize eder Y\u00fcksek Hacimli Enjeksiyon Kal\u0131plama<\/strong>.<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/section>\n

<\/p>\n

\n

\u00c7elik Is\u0131l \u0130\u015flem ve Korozyon \u00d6nleme Matrisi<\/h2>\n

Hassas kal\u0131p imalat\u0131, s\u0131k\u0131 metalurjik \u0131s\u0131l i\u015flem kontrol\u00fc ve 5 eksenli CNC i\u015fleme gerektirir:<\/p>\n

\n
\n

Vakumlu Is\u0131l \u0130\u015flem ve Gerilim Giderme<\/p>\n

Hardened steels (S136, H13) undergo computer-controlled vacuum heat treatment followed by triple tempering to achieve uniform 50\u201354 HRC core hardness. This eliminates internal residual stress and prevents tool warpage during high-speed CNC milling.<\/p>\n<\/div>\n

\n

5-Axis CNC Precision Cavity Machining<\/p>\n

Utilizing 25+ in-house 5-axis CNC machining centers, we cut hardened steel inserts to \u00b10.005 mm tolerances. This ensures micro-gap shut-offs at parting lines, preventing flash even when running low-viscosity super-polymers like Polietereterketon (PEEK)<\/strong> ve Polifenilen S\u00fclf\u00fcr (PPS)<\/strong>.<\/p>\n<\/div>\n

\n

Mirror Polishing & Surface Texturing<\/p>\n

S136 cavities are hand-polished by master mold makers using diamond paste compounds to achieve SPI A-1 mirror clarity, while P20 and 718 steels support acid etching for Mold-Tech textures or VDI 3400 EDM spark finishes.<\/p>\n<\/div>\n

\n

Preventive Maintenance & Lifetime Tool Warranty<\/p>\n

Molds running at Jucheng undergo scheduled Kal\u0131p Onar\u0131m\u0131 ve Bak\u0131m\u0131<\/strong>, including ultrasonic cavity cleaning and core alignment checks, ensuring long-term repeatability on \u00dcretim Enjeksiyon Kal\u0131b\u0131<\/strong> tools.<\/p>\n<\/div>\n<\/div>\n<\/section>\n

<\/p>\n

<\/section>\n<\/div>","protected":false},"excerpt":{"rendered":"

Selecting the correct mold steel is the single most critical engineering decision in Custom Mold Making. From pre-hardened steels for cost-effective pilot runs to fully hardened stainless steels for 1,000,000+ cycle production tools, choosing the right alloy dictates part surface finish, tool longevity, and thermal cycle efficiency. Tool Steel Grade Performance & HRC Hardness Matrix […]<\/p>\n","protected":false},"featured_media":3054,"template":"","meta":[],"material_type":[36],"application_feature":[],"machining_process":[],"class_list":["post-3053","material","type-material","status-publish","has-post-thumbnail","hentry","material_type-injection-mold-materials"],"_links":{"self":[{"href":"https:\/\/www.jcinjectionmolding.com\/tr\/wp-json\/wp\/v2\/material\/3053","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.jcinjectionmolding.com\/tr\/wp-json\/wp\/v2\/material"}],"about":[{"href":"https:\/\/www.jcinjectionmolding.com\/tr\/wp-json\/wp\/v2\/types\/material"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.jcinjectionmolding.com\/tr\/wp-json\/wp\/v2\/media\/3054"}],"wp:attachment":[{"href":"https:\/\/www.jcinjectionmolding.com\/tr\/wp-json\/wp\/v2\/media?parent=3053"}],"wp:term":[{"taxonomy":"material_type","embeddable":true,"href":"https:\/\/www.jcinjectionmolding.com\/tr\/wp-json\/wp\/v2\/material_type?post=3053"},{"taxonomy":"application_feature","embeddable":true,"href":"https:\/\/www.jcinjectionmolding.com\/tr\/wp-json\/wp\/v2\/application_feature?post=3053"},{"taxonomy":"machining_process","embeddable":true,"href":"https:\/\/www.jcinjectionmolding.com\/tr\/wp-json\/wp\/v2\/machining_process?post=3053"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}