{"id":2569,"date":"2026-06-17T16:57:49","date_gmt":"2026-06-17T08:57:49","guid":{"rendered":"https:\/\/www.jcinjectionmolding.com\/?p=2569"},"modified":"2026-06-30T14:25:17","modified_gmt":"2026-06-30T06:25:17","slug":"pc-abs-covestro-bayblend-fr3010","status":"publish","type":"material_model","link":"https:\/\/www.jcinjectionmolding.com\/de\/materials\/flame-retardant-fr\/pc-abs-covestro-bayblend-fr3010\/","title":{"rendered":"PC\/ABS-Covestro Bayblend FR3010"},"content":{"rendered":"
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Bayblend FR3010 Non-Halogen Flammability & Toughness Profile<\/h2>\n

Bayblend\u00ae FR3010 is an unreinforced, non-halogenated and antimony-free flame retardant PC\/ABS blend engineered by Covestro, certified to deliver outstanding impact strength, high thermal resistance, and chemical stability under UL 94 safety standards:<\/p>\n\n\n\n\n\n\n\n
Entflammbarkeit & Leistungsstandard<\/th>\nBayblend FR3010 Value<\/th>\nSpritzguss- & elektrische Sicherheitsvorteile<\/th>\n<\/tr>\n<\/thead>\n
\u00d6ko-Flammhemmend<\/td>\nHalogen & Antimony-Free (NHFR)<\/td>\nAchieves excellent flammability ratings without halogens, preventing toxic smoke and corrosive gas outgassing, ensuring safety in closed areas.<\/td>\n<\/tr>\n
UL 94 V-0 & 5VA<\/td>\nV-0 at 1.5 mm \/ 5VA at 2.0 mm<\/td>\nProvides ultimate self-extinguishing safety and resists heavy open bar flames without structural burn-through. Essential for power boxes.<\/td>\n<\/tr>\n
Alloy Toughness<\/td>\nIzod Notched Impact 50 kJ\/m\u00b2<\/td>\nCombines polycarbonate’s extreme physical strength with ABS’s easy flowability, preventing brittle fractures in structural enclosures.<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/section>\n

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Process & Thickness Configurations for Non-Migrating Bayblend FR3010<\/h2>\n

With its high crystallization velocity and low melt viscosity of the alloy, Bayblend FR3010 processes consistently inside precision cavities:<\/p>\n\n\n\n\n\n\n\n
Spritzgussverfahren<\/th>\nFormgebungs-Kompatibilit\u00e4t und Betriebsdetails<\/th>\n<\/tr>\n<\/thead>\n
D\u00fcnnwandige Steckverbindermodule<\/td>\nExcellent. Highly suitable for sub-millimeter plug-and-socket connectors, electrical terminal grids, and intricate relays with complex paths.<\/td>\n<\/tr>\n
Precision Smart Meter Casings<\/td>\nExcellent. Its low molecular shrinkage (0.5%\u20130.7%) supports stable dimensions in high-precision micro-switches, circuit breakers, and industrial sensor covers.<\/td>\n<\/tr>\n
EV Charging Gun Components<\/td>\nGood. Outstanding dimensional stability, low outgassing, and excellent weatherability prevent structural distortion in outdoor EV stations.<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/section>\n

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NHFR Injection & Cavity Protection Matrix<\/h2>\n

Molding an amorphous high-performance alloy like Bayblend FR3010 requires strict thermal boundaries and premium tooling to prevent outgassing corrosion:<\/p>\n

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S136-S\u00e4urebest\u00e4ndige Formkavit\u00e4ten<\/p>\n

At high melt temperatures, non-halogen flame retardants in Bayblend FR3010 can degrade slightly and release acidic outgassing that corrodes tool steel. Jucheng\u2019s tooling division prevents cavity pitting by using premium S136 stainless steel hardened to 48\u201352 HRC, combined with deep venting channels (0.015mm) on parting lines.<\/p>\n<\/div>\n

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Binden\u00e4hte vermeiden & Anschnitte<\/p>\n

Kalte Binden\u00e4hte (Knit-Lines) beeintr\u00e4chtigen die strukturelle Integrit\u00e4t und lokale UL 94 V-0-Brandbarrieren erheblich. Wir konstruieren gro\u00dfz\u00fcgige Anschnitte (mindestens 60 % der Wanddicke) und implementieren sequenzielle Hei\u00dfkanal-Nadelverschlussd\u00fcsen, um Binden\u00e4hte von lasttragenden oder aktiven Zonen wegzuverlagern.<\/p>\n<\/div>\n

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Wissenschaftliches Vortrocknungsprotokoll<\/p>\n

Both PC and ABS are highly sensitive to moisture at high melt temperatures. Wet molding results in rapid hydrolytic chain cleavage, causing severe splay, gas bubbles, and a major drop in impact strength. We desiccant dry Bayblend FR3010 resin at 80\u00b0C\u201390\u00b0C (176\u00b0F to 194\u00b0F) for 2\u20134 hours, keeping moisture below 0.02%.<\/p>\n<\/div>\n

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Komplexes Schwindungsmanagement bei Legierungen<\/p>\n

The amorphous PC phase and ABS phase shrink uniformly, resulting in predictable shrink ranges (0.50% to 0.70%). We utilize 5-axis CNC machines to cut precise mold cavities and balance cooling paths, ensuring zero warping and zero dimension defects on Zeiss CMM verification.<\/p>\n<\/div>\n<\/div>\n<\/section>\n

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Key Application Fields for PC\/ABS-Covestro Bayblend FR3010<\/h2>\n
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  • Smart-Grids & Elektrische Infrastruktur:<\/strong> Hochisolierende Leistungsschalter, intelligente Stromz\u00e4hler, Reihenklemmen, Geh\u00e4use f\u00fcr elektrische Relais, Rahmen f\u00fcr Wandschalter und Spulenk\u00f6rper.<\/li>\n
  • EV-Ladung & Automobilsysteme (IATF 16949):<\/strong> Geh\u00e4use f\u00fcr Elektrofahrzeug-Ladekabel, Abdeckungen f\u00fcr Hochspannungs-Verteilerk\u00e4sten, Innenraumsicherungsgeh\u00e4use und Fahrzeugsensorgeh\u00e4use.<\/li>\n
  • Unterhaltungselektronik & Telekommunikation:<\/strong> Geh\u00e4use f\u00fcr WLAN-Router, Ladeger\u00e4t-Adapterk\u00f6rper, Geh\u00e4use f\u00fcr Elektrowerkzeuge und Set-Top-Boxen.<\/li>\n<\/ul>\n<\/section>\n<\/div>","protected":false},"excerpt":{"rendered":"

    Bayblend FR3010 Non-Halogen Flammability & Toughness Profile Bayblend\u00ae FR3010 is an unreinforced, non-halogenated and antimony-free flame retardant PC\/ABS blend engineered by Covestro, certified to deliver outstanding impact strength, high thermal resistance, and chemical stability under UL 94 safety standards: Flammability & Performance Standard Bayblend FR3010 Value Molding & Electrical Safety Advantage Eco Flame Retardant Halogen […]<\/p>\n","protected":false},"featured_media":2520,"template":"","meta":[],"class_list":["post-2569","material_model","type-material_model","status-publish","has-post-thumbnail","hentry"],"_links":{"self":[{"href":"https:\/\/www.jcinjectionmolding.com\/de\/wp-json\/wp\/v2\/material_model\/2569","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.jcinjectionmolding.com\/de\/wp-json\/wp\/v2\/material_model"}],"about":[{"href":"https:\/\/www.jcinjectionmolding.com\/de\/wp-json\/wp\/v2\/types\/material_model"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.jcinjectionmolding.com\/de\/wp-json\/wp\/v2\/media\/2520"}],"wp:attachment":[{"href":"https:\/\/www.jcinjectionmolding.com\/de\/wp-json\/wp\/v2\/media?parent=2569"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}