{"id":2348,"date":"2026-05-21T17:22:39","date_gmt":"2026-05-21T09:22:39","guid":{"rendered":"https:\/\/www.jcinjectionmolding.com\/?p=2348"},"modified":"2026-06-30T17:38:08","modified_gmt":"2026-06-30T09:38:08","slug":"biocompatible-medical-grade-resin","status":"publish","type":"material","link":"https:\/\/www.jcinjectionmolding.com\/de\/materials\/biocompatible-medical-grade-resin\/","title":{"rendered":"Biokompatibles & medizinisches Harz in medizinischer Qualit\u00e4t"},"content":{"rendered":"
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Umfassende biokompatible und medizinische Harzsorten, die wir verarbeiten<\/h2>\n

Wir verarbeiten hochwertige biokompatible Polymere von globalen Chemief\u00fchrern, vollst\u00e4ndig r\u00fcckverfolgbar und zertifiziert nach ISO 10993 und USP Klasse VI:<\/p>\n\n\n\n\n\n\n\n\n
Biokompatible Klasse<\/th>\nTypische Marke & Sorte<\/th>\nHauptmerkmale & Vorteile<\/th>\n<\/tr>\n<\/thead>\n
Biokompatibles PC
\n(Medizinisches Polycarbonat)<\/td>\n		\u2022 Covestro Makrolon Rx1805 \/ Rx2440
\n\u2022 Sabic Lexan HP2 \/ HP1<\/td>\n		Hohe Schlagz\u00e4higkeit, glasartige optische Klarheit und strenge Sterilisationsstabilit\u00e4t (Gamma und ETO). Verwendet f\u00fcr H\u00e4modialyse-Geh\u00e4use, chirurgische Instrumente und Fluidanschl\u00fcsse.<\/td>\n<\/tr>\n
COC \/ COP-Polymere
\n(Cyclisches Olefin)<\/td>\n		\u2022 TOPAS COC 5013 \/ 6013
\n\u2022 Zeon Zeonor 1420R \/ ZEONEX<\/td>\n		Hochreine Harze, die Glas \u00fcbertreffen. Hydrophob mit au\u00dfergew\u00f6hnlich geringer Feuchtigkeitsaufnahme, hoher UV-Lichtdurchl\u00e4ssigkeit und minimalen auslaugbaren Substanzen. Ideal f\u00fcr Mikrofluidik, vorgef\u00fcllte Spritzen und K\u00fcvetten.<\/td>\n<\/tr>\n
Medizinisches Sulfon \/ PEI
\n(Autoklavierbare Harze)<\/td>\n		\u2022 Solvay Radel HU (PPSU)
\n\u2022 Sabic Ultem HU1000 (PEI)<\/td>\n		Herausragende mechanische Festigkeit und Best\u00e4ndigkeit gegen wiederholte Dampfsterilisation (1000+ Zyklen) ohne Degradation. Spezifiziert f\u00fcr chirurgische Sterilisationsschalen, Dentalinstrumente und medizinische Verteiler.<\/td>\n<\/tr>\n
Biokompatibles TPE \/ LSR
\n(Medizinische Elastomere)<\/td>\n		\u2022 KRAIBURG Thermolast K TC6LMN
\n\u2022 Platinvernetztes Fl\u00fcssigsilikon (LSR)<\/td>\n		Latexfreie und phthalatfreie flexible Verbindungen. Hohe Hautkontaktsicherheit und chemische Best\u00e4ndigkeit. Verwendet f\u00fcr medizinische Dichtungen, dynamische Spritzenkolbenspitzen und Soft-Touch-Ger\u00e4tegriffe.<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/section>\n

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Anwendbare Spritzgussverfahren f\u00fcr biokompatible Harze<\/h2>\n

Die Herstellung medizinischer Ger\u00e4te erfordert spezielle saubere Fertigungsprozesse, um Biokontamination zu verhindern:<\/p>\n\n\n\n\n\n\n\n
Spritzgussverfahren<\/th>\nProzesseignung & Anwendung<\/th>\n<\/tr>\n<\/thead>\n
Reinraum-Spritzgie\u00dfen<\/td>\nAusgezeichnet. L\u00e4uft in zertifizierten Reinr\u00e4umen der Klasse ISO 7\/8, um Diagnosekartuschen, Spritzenzylinder, chirurgische Implantate und IV-Konnektoren zu formen.<\/td>\n<\/tr>\n
Pr\u00e4zisions-Mikrospritzguss<\/td>\nAusgezeichnet. Konfiguriert f\u00fcr mikrofluidische Chips, Lab-on-a-Chip-Diagnoseger\u00e4te und winzige orthop\u00e4dische Stifte mit Kan\u00e4len bis zu 0,1 mm.<\/td>\n<\/tr>\n
2K-Spritzguss<\/td>\nGood. Allows co-injecting transparent rigid PC\/COC medical shells with soft medical TPE sealing lips in a single clean cycle.<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/section>\n

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Biocompatible & Medical Resin Manufacturing & Tooling Guide<\/h2>\n

Molding medical-grade resins requires uncompromising cleanliness controls, corrosion-resistant molds, and standardized validation protocols:<\/p>\n

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  • Cleanroom Production (Contamination Prevention):<\/strong> To prevent microscopic dust or particulate cross-contamination, molding machines operate inside certified ISO Class 7 or Class 8 cleanrooms. Raw material transport is fully enclosed and automated.<\/li>\n
  • Rust-Resistant Mold Steel:<\/strong> High-performance medical resins can generate minor volatiles during high-temp runs, and corrosive water mist is used for cooling. Jucheng\u2019s tooling division uses mirror-polished, corrosion-resistant stainless steel (such as S136 or M340 hardened to 48\u201352 HRC) to prevent mold rusting and preserve part purity.<\/li>\n
  • Exhaustive Desiccant Drying:<\/strong> Biocompatible PC, PEI, and copolyesters are highly hygroscopic. Moisture causes splay, micro-voids, and severe loss of mechanical strength. We dry raw material in dedicated clean-air desiccant dryers at 80\u00b0C\u2013150\u00b0C (depending on grade) to ensure absolute dryness.<\/li>\n
  • IQ\/OQ\/PQ Validation:<\/strong> Every medical-grade molding run conforms to rigorous process validation under ISO 13485 quality frameworks. Process parameters are locked and continuously logged to ensure full lot traceability.<\/li>\n<\/ul>\n<\/section>\n

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    Key Application Industries for Molded Biocompatible Components<\/h2>\n
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    • In-Vitro Diagnostics & Microfluidics:<\/strong> Clear diagnostic cassettes, microfluidic lab-on-a-chip assemblies, cuvettes, assay wells, blood collection tube closures, and pipette tips (utilizing pure COC\/COP).<\/li>\n
    • Surgical & Orthopedic Devices:<\/strong> Autoclavable surgical instrument housings, sterilization trays, radiolucent targeting guides, orthopedic templates, and handles.<\/li>\n
    • Drug Delivery Systems & Packaging:<\/strong> Auto-injector pens, pre-filled syringes, dry-powder inhalers (DPI), medical caps, and pharmaceutical blister barrier shells.<\/li>\n
    • Surgical & Cardiovascular Consumables:<\/strong> Hemodialysis dialyzer housings, IV connectors, drip chambers, blood filtration manifolds, and dynamic valve ports.<\/li>\n<\/ul>\n<\/section>\n<\/div>","protected":false},"excerpt":{"rendered":"

      Comprehensive Biocompatible & Medical Resin Grades We Mold We process premium-grade biocompatible polymers from global chemical leaders, fully traceable and certified to ISO 10993 and USP Class VI standards: Biocompatible Class Typical Brand & Grade Key Characteristics & Advantages Biocompatible PC (Medical Polycarbonate) \u2022 Covestro Makrolon Rx1805 \/ Rx2440 \u2022 Sabic Lexan HP2 \/ HP1 […]<\/p>\n","protected":false},"featured_media":2407,"template":"","meta":[],"material_type":[22,12],"application_feature":[],"machining_process":[],"class_list":["post-2348","material","type-material","status-publish","has-post-thumbnail","hentry","material_type-commodity-plastics","material_type-reinforced-specialty-resins"],"_links":{"self":[{"href":"https:\/\/www.jcinjectionmolding.com\/de\/wp-json\/wp\/v2\/material\/2348","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.jcinjectionmolding.com\/de\/wp-json\/wp\/v2\/material"}],"about":[{"href":"https:\/\/www.jcinjectionmolding.com\/de\/wp-json\/wp\/v2\/types\/material"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.jcinjectionmolding.com\/de\/wp-json\/wp\/v2\/media\/2407"}],"wp:attachment":[{"href":"https:\/\/www.jcinjectionmolding.com\/de\/wp-json\/wp\/v2\/media?parent=2348"}],"wp:term":[{"taxonomy":"material_type","embeddable":true,"href":"https:\/\/www.jcinjectionmolding.com\/de\/wp-json\/wp\/v2\/material_type?post=2348"},{"taxonomy":"application_feature","embeddable":true,"href":"https:\/\/www.jcinjectionmolding.com\/de\/wp-json\/wp\/v2\/application_feature?post=2348"},{"taxonomy":"machining_process","embeddable":true,"href":"https:\/\/www.jcinjectionmolding.com\/de\/wp-json\/wp\/v2\/machining_process?post=2348"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}